Mathematic modeling and FE simulation of radial-axial ring rolling large L-section ring by shape axial roll

2014 ◽  
Vol 72 (5-8) ◽  
pp. 729-738 ◽  
Author(s):  
Pingzhen Zhou ◽  
Liwen Zhang ◽  
Sendong Gu ◽  
Jinhua Ruan ◽  
Lihong Teng
2019 ◽  
Vol 6 ◽  
pp. 20
Author(s):  
Xuechao Li ◽  
Lianggang Guo ◽  
Yifan Wang ◽  
Lei Liang

The microstructures of hard-to-deform materials such as titanium alloy are very sensitive to temperature change in hot working process. During ring rolling process, unreasonable rolling paths will lead to drastic temperature change in local region of ring, thus damaging the microstructure and performance of rolled ring. This work proposes a method for designing the rolling paths which could accurately control the ring temperature by target-temperature driven intelligent FE simulation. The main idea of target-temperature driven intelligent simulation is introduced. An intelligent 3D-FE model for TA15 titanium alloy ring rolling is established under ABAQUS/Explicit environment. The rolling paths under different initial conditions are obtained by intelligent FE simulations. The influence rule of initial conditions on rolling paths is revealed. The temperature control effects and change under different initial conditions are discussed. Considering the temperature control effects, a feasible range of initial ring temperature is suggested. Using the proposed method, the quick and accurate design for the rolling paths in radial-axial ring rolling process is realized. It is of great significance for the design and optimization of rolling paths and the accurate regulation of ring temperature in actual production.


2007 ◽  
Vol 561-565 ◽  
pp. 1903-1906 ◽  
Author(s):  
Li Bo Pan ◽  
Lin Hua ◽  
Jian Lan

An effective method was proposed to simulate and control the motion track of guide roller during radial-axial ring rolling in FE simulation. The 3-D finite element model was constructed according to the principle and feature of rolling technology. The rolling process was simulated and analyzed by using dynamic explicit finite element technology. The different rolling processes with different technology parameter were simulated. The width spreads and rolling forces under different parameters are compared and analyzed. The results indicated that high quality ring product could be obtained when rational parameters in radial and axial were assigned.


2008 ◽  
Vol 575-578 ◽  
pp. 367-372 ◽  
Author(s):  
L.G. Guo ◽  
He Yang

Nowadays, 3D-FE Modeling and simulation is an indispensable method for the optimum design and precise control of radial-axial ring rolling process for its complexities. In this paper, the unique forming characteristics of radial-axial ring rolling have first been summarized, and then some key technologies for 3D-FE modeling of the process have been presented and their solution schemes have been given out, lastly the modeling and simulation of radial-axial ring rolling process have been realized using elastic-plastic dynamic explicit procedure under ABAQUS environment. The work provides an important basis and platform for the future investigations, such as forming mechanism and laws, process optimum design and precise control.


2014 ◽  
Vol 72 (9-12) ◽  
pp. 1161-1173 ◽  
Author(s):  
Xinghui Han ◽  
Lin Hua ◽  
Xiaokai Wang ◽  
Guanghua Zhou ◽  
Bohan Lu

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