Establishment and verification of a dynamic cutting force model for metal bandsawing

2016 ◽  
Vol 90 (9-12) ◽  
pp. 2703-2712
Author(s):  
Jing Ni ◽  
Lu Li ◽  
M. S. H. Al-Furjan ◽  
Jing Xu ◽  
Xiao Yang
Keyword(s):  
Cutting Force ◽  
Force Model ◽  
Cutting Force Model ◽  
Dynamic Cutting Force

Improved dynamic cutting force modelling in micro milling of metal matrix composites part II: Experimental validation and prediction

2019 ◽  
Vol 234 (8) ◽  
pp. 1500-1515
Author(s):  
Zhichao Niu ◽  
Kai Cheng
Keyword(s):  
Cutting Force ◽  
Metal Matrix Composites ◽  
Cutting Forces ◽  
Metal Matrix ◽  
Micro Milling ◽  
Force Model ◽  
Matrix Composites ◽  
Cutting Force Model ◽  
Side Milling ◽  
Dynamic Cutting Force

The effects of cutting dynamics and the particles' size and density cannot be ignored in micro milling of metal matrix composites. This article presents the improved dynamic cutting force modelling for micro milling of metal matrix composites based on the previous analytical model. This comprehensive improved cutting force model, taking the influence of the tool run-out, actual chip thickness and resultant tool tip trajectory into account, is evaluated and validated through well-designed machining trials. A series of side milling experiments using straight flutes polycrystalline diamond end mills are carried out on the metal matrix composite workpiece under various cutting conditions. Subsequently, the measured cutting forces are compensated by a Kalman filter to achieve the accurate cutting forces. These are further compared with the predicted cutting forces to validate the proposed dynamic cutting force model. The experimental results indicate that the predicted and measured cutting forces in micro milling of metal matrix composites are in good agreement.

scholarly journals Experimental investigations of chatter and critical cutting conditions in turning

2021 ◽  
Author(s):  
Vipul Shah
Keyword(s):  
Cutting Force ◽  
Orthogonal Cutting ◽  
Experimental Results ◽  
Experimental Investigations ◽  
Force Model ◽  
Cutting Force Model ◽  
The Arts ◽  
Dynamic Cutting Force ◽  
Theoretical Predictions ◽  
Series Of Experiments

Vibration can cause problems when it occurs during machining, especially if it cannot be damped and continuous to increase, a phenomenon known as chatter. This thesis project focuses on reviewing the state-of-the-arts work in chatter research, identifying a reliable mechanistic dynamic cutting force model for orthogonal cutting operations when machining slender shafts, carrying out a series of experiments on uniform and stepped workpiece[s], and validating the theoretical predictions of chatter onset conditions against experimental results.

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