Tool condition monitoring in the milling process based on multisource pattern recognition model

Author(s):  
Wei Dai ◽  
Kui Liang ◽  
Tingting Huang ◽  
Zhiyuan Lu
2021 ◽  
Author(s):  
Kui Liang ◽  
Wei Dai ◽  
Tingting Huang ◽  
Zhiyuan Lu

Abstract In the milling process of metallic parts, appropriate tool condition is essential to reducing processing faults and ensuring manufacturing quality. However, the existing condition monitoring methods are usually limited by recognizing intermediate abnormal states in milling processing, which is inefficient and impractical for real practical applications. Therefore, this paper proposes a Tool condition monitoring (TCM) method in milling process based on multi-source pattern recognition and state transfer path. Firstly, improved K-Means clustering method is used to generate multiple patterns of tool wear. Secondly, a multi-source pattern recognition model framework is developed, and the multiple observation windows and the pattern transfer path are considered in multi-source pattern recognition model. Lastly, PHM2010 datasets are used to verify the feasibility of the proposed method, and the results demonstrate the applicability of the proposed method in practice for tool condition monitoring.


2019 ◽  
Vol 61 (3) ◽  
pp. 282-288 ◽  
Author(s):  
Thangamuthu Mohanraj ◽  
Subramaniam Shankar ◽  
Rathanasamy Rajasekar ◽  
Ramasamy Deivasigamani ◽  
Pallakkattur Muthusamy Arunkumar

2014 ◽  
Vol 7 (10) ◽  
pp. 2083-2097 ◽  
Author(s):  
Muhammad Rizal ◽  
Jaharah A. Ghani ◽  
Mohd Zaki Nuawi ◽  
Che Hassan Che Haron

Author(s):  
Md. Shafiul Alam ◽  
Maryam Aramesh ◽  
Stephen Veldhuis

In the manufacturing industry, cutting tool failure is a probable fault which causes damage to the cutting tools, workpiece quality and unscheduled downtime. It is very important to develop a reliable and inexpensive intelligent tool wear monitoring system for use in cutting processes. A successful monitoring system can effectively maintain machine tools, cutting tool and workpiece. In the present study, the tool condition monitoring system has been developed for Die steel (H13) milling process. Effective design of experiment and robust data acquisition system ensured the machining forces impact in the milling operation. Also, ANFIS based model has been developed based on cutting force-tool wear relationship in this research which has been implemented in the tool wear monitoring system. Prediction model shows that the developed system is accurate enough to perform an online tool wear monitoring system in the milling process.


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