The influence of strain-path changes on forming limit diagrams of A1 6111 T4

1994 ◽  
Vol 36 (10) ◽  
pp. 897-910 ◽  
Author(s):  
Alejandro Graf ◽  
William Hosford
Author(s):  
C. Hari Manoj Simha ◽  
Kaan Inal ◽  
Michael J. Worswick

This article analyzes the formability data sets for aluminum killed steel (Laukonis, J. V., and Ghosh, A. K., 1978, “Effects of Strain Path Changes on the Formability of Sheet Metals,” Metall. Trans. A., 9, pp. 1849–1856), for Al 2008-T4 (Graf, A., and Hosford, W., 1993, “Effect of Changing Strain Paths on Forming Limit Diagrams of Al 2008-T4,” Metall. Trans. A, 24A, pp. 2503–2512) and for Al 6111-T4 (Graf, A., and Hosford, W., 1994, “The Influence of Strain-Path Changes on Forming Limit Diagrams of Al 6111 T4,” Int. J. Mech. Sci., 36, pp. 897–910). These articles present strain-based forming limit curves (ϵFLCs) for both as-received and prestrained sheets. Using phenomenological yield functions, and assuming isotropic hardening, the ϵFLCs are transformed into principal stress space to obtain stress-based forming limit curves (σFLCs) and the principal stresses are transformed into effective stress and mean stress space to obtain the extended stress-based forming limit curves (XSFLCs). A definition of path dependence for the σFLC and XSFLC is proposed and used to classify the obtained limit curves as path dependent or independent. The path dependence of forming limit stresses is observed for some of the prestrain paths. Based on the results, a novel criterion that, with a knowledge of the forming limit stresses of the as-received material, can be used to predict whether the limit stresses are path dependent or independent for a given prestrain path is proposed. The results also suggest that kinematic hardening and transient hardening effects may explain the path dependence observed in some of the prestrain paths.


2005 ◽  
Vol 495-497 ◽  
pp. 1573-1578 ◽  
Author(s):  
S. He ◽  
Albert Van Bael ◽  
Paul van Houtte

A model based on Marciniak-Kuczynski (M-K) theory [1] for the prediction of forming limit diagrams (FLDs) for anisotropic sheet metals is presented. The plastic anisotropy is taken into account by the shape of the yield locus generated on the basis of measured crystallographic texture. As a result, not only the material behavior during the monotonic loading can be well described and predicted, but also the complex strain-path changes during the forming process can be taken into account. Examples of predicted FLDs for two aluminum alloys are given. Comparisons with experimental results are presented.


Strain ◽  
2019 ◽  
Vol 55 (6) ◽  
Author(s):  
Xiao Song ◽  
Lionel Leotoing ◽  
Dominique Guines ◽  
Eric Ragneau

2012 ◽  
Vol 47 (6) ◽  
pp. 350-361 ◽  
Author(s):  
Milad Janbakhsh ◽  
Faramarz Djavanroodi ◽  
Mohammad Riahi

Suitability of AA2024-T3 and AA5083-H111 aluminium sheet alloys for forming operations in room temperature were examined by using forming limit diagrams with different strain paths. In the experimental part, circular bulge, non-grooved tensile as well as grooved tensile specimens were used. This was done to simulate the following: (a) biaxial stretching region (positive range of minor strain), (b) uni-axial strain path and (c) strain path from uni-axial tension to plane strain region of the forming limit diagram, respectively. The effects of combined strain paths coupled with material anisotropy were taken into account in each stage. Tensile properties as well as formability parameters were correlated in accordance with the attained forming limit diagrams. Average plastic strain ratio and planar anisotropy, in addition to work hardening exponents of the samples, were calculated from the test data and the effects on the forming limit diagrams were discussed. Moreover, comparisons were made between experimental and theoretical forming limit diagrams. It is shown that experimental forming limit diagrams are in very good agreement with the theoretical predictions, particularly when BBC2000 yield criteria are used for the M–K model. In addition, theoretical prediction by using the Hill93–Swift model showed small deviation with the experimental forming limit diagrams. Finally, finite element simulations were carried out to investigate the numerical forming limit diagrams through an industrial sheet metal forming simulation software. It was consequently shown that, due to frictional effects resulting from hemispherical-shaped punch, the finite element results depicted small deviation compared to the experimental data.


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