804117 Factors influencing the performance of full-face, hard rock tunnel boring machines

2014 ◽  
Vol 684 ◽  
pp. 303-307 ◽  
Author(s):  
Xiao Xu Zhao ◽  
Ya Dong Gong

Study on the load exerted on cutter head is very useful for the design and performance prediction of hard rock tunnel boring machines. A composite model based on smoothed particle hydrodynamics and finite element method was carried out using AUTODYN software to study the rock fragmentation mechanism of constant cross-section disk cutters in cutter head. The normal force, rolling force and side force on the disk cutters with different cutter radius were researched in the numerical simulation study. The results were verified by historical literature data. To obtain the distribution of the forces with different cutter radius, the loading of cutter head of a Ф5.75 hard rock tunnel boring machine were analyzed. The result shows that it is useful for cutter head’s design and its layout optimization.


2018 ◽  
Vol 8 (10) ◽  
pp. 1877 ◽  
Author(s):  
Yong Hu ◽  
Jiyu Tian ◽  
Mingxu Xu ◽  
Hongwei Zhao ◽  
Mingze Wang ◽  
...  

The material of disc cutters is important to full-face tunnel boring machines (TBM). In recent years, disc cutters were optimized and tested by many scholars all around the world. H13(4Cr5MoSiV1) steel is widely used due to its excellent properties, especially in TBM disc cutters. In this paper, H13 steel with optimized composition was prepared and heat treatment. The high temperature compression of H13 steel was conducted at the temperatures ranging from 100 °C to 700 °C, with strain rate at 0.01 s−1. The stress-strain curves, Rockwell hardness and microstructure of H13 steel after compression were obtained and analyzed. The results showed that the compression strength and hardness decreased as the temperature increased; and the compression strength, hardness and ductility decreased rapidly between 600 °C and 700 °C, HR700 (the hardness of H13 steel at 700 °C) only reached 33.23 HRC. It is not recommended for TBM disc cutters to work in an environment over 600 °C.


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