Characterization of heat transfer enhancement and frictional losses in a two-pass square duct featuring unique combinations of rib turbulators and cylindrical dimples

Author(s):  
Prashant Singh ◽  
Jaideep Pandit ◽  
Srinath V. Ekkad
Author(s):  
I-Lun Chen ◽  
Izzet Sahin ◽  
Lesley M. Wright ◽  
Je-Chin Han ◽  
Robert Krewinkel

Abstract The thermal performance of two V-type rib configurations is measured in a rotating, two-pass cooling channel. Modeling modern, high pressure, turbine blades, the cross-section of the cooling channel varies from the first pass to the second pass. The coolant travels radially outward in the rectangular first pass with an aspect ratio of 4:1. Near the tip region, the coolant turns 180°, and travels radially inward in a 2:1 rectangular channel. The serpentine passage is positioned such that both the first and second passes are oriented 90° to the direction of rotation. The leading and trailing surfaces of both the first and second pass of the channel are roughened with V-type rib turbulators. The thermal performance of two V-type configurations is measured in this two-pass channel. The first V-shaped configuration is similar to a traditional V-shaped turbulator with a narrow gap at the apex of the V. The configuration is modified by off-setting one leg of the V to create a staggered discrete, V-shaped configuration. The ribs are oriented 45° relative to the streamwise coolant direction. In both passes, the rib spacing is P/e = 10 and the rib height – to – channel height is e/H = 0.16. The heat transfer enhancement and frictional losses are measured for both rib configurations with varying Reynolds and rotation numbers. The Reynolds number varies from 10,000 to 45,000 in the AR = 4:1 first pass; this corresponds to 16,000 to 73,500 in the AR = 2:1 second pass. Considering the effect of rotation, the rotational speed of the channel varies from 0–400 rpm with maximum rotation numbers of 0.39 and 0.16 in the first and second passes, respectively. The heat transfer enhancement on both the leading and trailing surfaces of the first pass of the 45° V-shaped channel is slightly reduced with rotation. In the second pass, the heat transfer increases on the leading surface while it decreases on the trailing surface. The 45° staggered, discrete V-shaped ribs provide increased heat transfer and thermal performance compared to the traditional V-shaped and standard, 45° angled rib turbulators.


Author(s):  
Michael Huh ◽  
Yao-Hsien Liu ◽  
Je-Chin Han ◽  
Sanjay Chopra

The focus of the current study was to determine the effects of rib spacing on heat transfer in rotating 1:4 AR channels. In the current study, heat transfer experiments were performed in a two-pass, 1:4 aspect ratio channel, with a sharp bend entrance. The channel leading and trailing walls in the first pass and second pass utilized angled rib turbulators (45° to the mainstream flow). The rib height-to-hydraulic diameter ratio (e/Dh) was held constant at 0.078. The channel was oriented 90° to the direction of rotation. Three rib pitch-to-rib height ratios (P/e) were studied: P/e = 2.5, 5, and 10. Each ratio was tested at five Reynolds numbers: 10K, 15K, 20K, 30K and 40K. For each Reynolds number, experiments were conducted at five rotational speeds: 0, 100, 200, 300, and 400 rpm. Results showed that the sharp bend entrance has a significant effect on the first pass heat transfer enhancement. In the second pass, the rib spacing and rotation effect are reduced. The P/e = 10 case had the highest heat transfer enhancement based on total area, whereas the P/e = 2.5 had the highest heat transfer enhancement based on the projected area. The current study has extended the range of the rotation number (Ro) and local buoyancy parameter (Box) for a ribbed 1:4 aspect ratio channel up to 0.65 and 1.5, respectively. Correlations for predicting heat transfer enhancement, due to rotation, in the ribbed (P/e = 2.5, 5, and 10) 1:4 aspect ratio channel, based on the extended range of the rotation number and buoyancy parameter, are presented in the paper.


2018 ◽  
Vol 140 (10) ◽  
Author(s):  
Andrew F. Chen ◽  
Hao-Wei Wu ◽  
Nian Wang ◽  
Je-Chin Han

Experimental investigation on rotation and turning vane effects on heat transfer was performed in a two-pass rectangular internal cooling channel. The channel has an aspect ratio of AR = 2:1 and a 180 deg tip-turn, which is a scaled up model of a typical internal cooling passage of gas turbine airfoils. The leading surface (LS) and trailing surface (TS) are roughened with 45 deg angled parallel ribs (staggered P/e = 8, e/Dh = 0.1). Tests were performed in a pressurized vessel (570 kPa) where higher rotation numbers (Ro) can be achieved with a maximum Ro = 0.42. Five Reynolds numbers (Re) were examined (Re = 10,000–40,000). At each Reynolds number, five rotational speeds (Ω = 0–400 rpm) were considered. Results showed that rotation effects are stronger in the tip regions as compared to other surfaces. Heat transfer enhancement up to four times was observed on the tip wall at the highest rotation number. However, heat transfer enhancement is reduced to about 1.5 times with the presence of a tip turning vane at the highest rotation number. Generally, the tip turning vane reduces the effects of rotation, especially in the turn portion.


2014 ◽  
Vol 28 (11) ◽  
pp. 4771-4779 ◽  
Author(s):  
Kwanchai Nanan ◽  
Monsak Pimsarn ◽  
Chinaruk Thianpong ◽  
Smith Eiamsa-ard

2002 ◽  
Vol 2002 (0) ◽  
pp. 495-496
Author(s):  
Hiraaki TANI ◽  
Yoshihito KATA ◽  
Kyoji INAOKA ◽  
Mamoru SENDA

Author(s):  
Yi-Hsuan Huang ◽  
Chiao-Hsin Chen ◽  
Yao-Hsien Liu

Heat transfer of mist flow in a rib-roughened square duct was experimentally determined using infrared thermography. The mist flow was generated by introducing fine dispersed water droplets into the air stream. A constant heat flux was applied to the surface during the test and the surface temperature was kept below the boiling point. The heat transfer measurement was performed on a heated surface located inside a vertical square duct with a hydraulic diameter of 4cm. The air/water mist flow was carried upward by air flow from a blower placed at the bottom of the duct. The flow passed through a flow straightener and entered the heated region of the square duct. The Reynolds numbers of the carrier fluid were 7900, 16000 and 24000. The results showed that mist flow cooling achieved higher heat transfer rates compared to the air cooling. Thin liquid films formed on the heated surface by the mist flow and the evaporation from the droplets and liquid film contributed to a higher heat removal rate. The heat transfer enhancement on the smooth surface by the mist flow was 4 to 6 times higher compared to the air flow. Rib turbulators were typically applied in channel walls for heat transfer enhancement in gas turbine blades or heat exchangers. Ribs caused flow reattachment and promoted flow mixing. The higher Nusselt number induced by flow reattachment can be visualized using infrared thermography. For the ribbed case, the heat transfer contours were reported based the regions between ribs. Square brass ribs were used and the rib height-to-hydraulic diameter ratio was 0.05. The rib pitch-to-height ratios were 10 and 20 in the current study. For the mist flow in the ribbed duct, the intense flow mixing and secondary flow caused by the ribs blew away liquid films on the surface. The heat transfer enhancement near the reattachment region was mainly influenced by the droplet impingement on the surface. In the ribbed duct, the heat transfer enhancement from using the mist flow was 2.5 to 3.5 times higher compared to the air flow.


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