Heat Transfer in a Rotating Cooling Channel (AR = 2:1) With Rib Turbulators and a Tip Turning Vane

2018 ◽  
Vol 140 (10) ◽  
Author(s):  
Andrew F. Chen ◽  
Hao-Wei Wu ◽  
Nian Wang ◽  
Je-Chin Han
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Rotation Number ◽  
Internal Cooling ◽  
Cooling Channel ◽  
Transfer Enhancement ◽  
Rib Turbulators ◽  
Effects Of Rotation ◽  
Cooling Passage ◽  
Turbine Airfoils

Experimental investigation on rotation and turning vane effects on heat transfer was performed in a two-pass rectangular internal cooling channel. The channel has an aspect ratio of AR = 2:1 and a 180 deg tip-turn, which is a scaled up model of a typical internal cooling passage of gas turbine airfoils. The leading surface (LS) and trailing surface (TS) are roughened with 45 deg angled parallel ribs (staggered P/e = 8, e/Dh = 0.1). Tests were performed in a pressurized vessel (570 kPa) where higher rotation numbers (Ro) can be achieved with a maximum Ro = 0.42. Five Reynolds numbers (Re) were examined (Re = 10,000–40,000). At each Reynolds number, five rotational speeds (Ω = 0–400 rpm) were considered. Results showed that rotation effects are stronger in the tip regions as compared to other surfaces. Heat transfer enhancement up to four times was observed on the tip wall at the highest rotation number. However, heat transfer enhancement is reduced to about 1.5 times with the presence of a tip turning vane at the highest rotation number. Generally, the tip turning vane reduces the effects of rotation, especially in the turn portion.

High Rotation Number Effect on Heat Transfer in a Triangular Channel With 45°, Inverted 45°, and 90° Ribs

2009 ◽  
Author(s):  
Yao-Hsien Liu ◽  
Michael Huh ◽  
Je-Chin Han ◽  
Hee-Koo Moon
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Rotation Number ◽  
Leading Edge ◽  
Stationary Condition ◽  
Internal Cooling ◽  
Transfer Enhancement ◽  
Triangular Channel ◽  
Buoyancy Parameter ◽  
Cooling Passage

Heat transfer and pressure drop have been experimentally investigated in an equilateral triangular channel (Dh = 1.83cm), which can be used to simulate the internal cooling passage near the leading edge of a gas turbine blade. Three different rib configurations (45°, inverted 45°, and 90°) were tested at four different Reynolds numbers (10000–40000), each with five different rotational speeds (0–400 rpm). The rib pitch-to-height (P/e) ratio is 8 and the height-to-hydraulic diameter (e/Dh) ratio is 0.087 for every rib configuration. The rotation number and buoyancy parameter achieved in this study were 0–0.58 and 0–2.3, respectively. Both the rotation number and buoyancy parameter have been correlated to predict the rotational heat transfer in the ribbed equilateral triangular channel. For the stationary condition, staggered 45° angled ribs show the highest heat transfer enhancement. However, staggered 45° angled ribs and 90° ribs have the higher comparable heat transfer enhancement at rotating condition near the blade leading edge region.

Heat Transfer Enhancement and Pressure Loss Characteristics of Zig-Zag Channel With Dimples and Protrusions

2015 ◽  
Author(s):  
Sin Chien Siw ◽  
Minking K. Chyu ◽  
Mary Anne Alvin
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Pressure Loss ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Internal Cooling ◽  
Transfer Enhancement ◽  
Test Channel ◽  
Rib Turbulators ◽  
Cooling Passage

This paper described a detailed experimental study to explore an internal cooling passage that mimic a “zig-zag” pattern. There are four passages connected by 110° turning angle in a periodic fashion, hence the name. Experiments are performed in a scaled-up test channel with a cross-section of 63.5mm by 25.4mm, corresponding to the aspect ratio of 2.5:1. Compared to the conventional straight internal cooling passages, the zig-zag channel with several turns will generate additional secondary vortices while providing longer flow path that allows coolant to remove much more heat load prior to discharge into the hot mainstream. Surface features, (1) dimples, and (2) protrusions are added to the zig-zag channel to further enhance the heat transfer, while contributed to larger wetted area. The experiment utilizes the well-established transient liquid crystal technique to determine the local heat transfer coefficient distribution of the entire zig-zag channel. Protrusions exhibit higher heat transfer enhancement than that of dimples. However, both designs proved to be inferior compared to the rib-turbulators. Pressure loss in these test channels is approximately twofold higher than that of straight smooth test channel due to the presence of turns; but the pressure loss is lower than the zig-zag channel with rib-turbulators. The result revealed that one advantage of having either protrusions or dimples as these surface elements will resulted in gradual and more uniform increment of heat transfer throughout the entire channel compared to previous test cases.

High Rotation Number Effect on Heat Transfer in a Triangular Channel With 45 deg, Inverted 45 deg, and 90 deg Ribs

2010 ◽  
Vol 132 (7) ◽  
Author(s):  
Yao-Hsien Liu ◽  
Michael Huh ◽  
Je-Chin Han ◽  
Hee-Koo Moon
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Rotation Number ◽  
Leading Edge ◽  
Stationary Condition ◽  
Internal Cooling ◽  
Transfer Enhancement ◽  
Triangular Channel ◽  
Buoyancy Parameter ◽  
Cooling Passage

Heat transfer and pressure drop have been experimentally investigated in an equilateral triangular channel (Dh=1.83 cm), which can be used to simulate the internal cooling passage near the leading edge of a gas turbine blade. Three different rib configurations (45 deg, inverted 45 deg, and 90 deg) were tested at four different Reynolds numbers (10,000–40,000), each with five different rotational speeds (0–400 rpm). The rib pitch-to-height (P/e) ratio is 8 and the height-to-hydraulic diameter (e/Dh) ratio is 0.087 for every rib configuration. The rotation number and buoyancy parameter achieved in this study were 0–0.58 and 0–2.3, respectively. Both the rotation number and buoyancy parameter have been correlated with predict the rotational heat transfer in the ribbed equilateral triangular channel. For the stationary condition, staggered 45 deg angled ribs show the highest heat transfer enhancement. However, staggered 45 deg angled ribs and 90 deg ribs have the higher comparable heat transfer enhancement at rotating condition near the blade leading edge region.

Heat Transfer in a Rotating, Two-Pass, Variable Aspect Ratio Cooling Channel With Profiled V-Shaped Ribs

2020 ◽  
Author(s):  
I-Lun Chen ◽  
Izzet Sahin ◽  
Lesley M. Wright ◽  
Je-Chin Han ◽  
Robert Krewinkel
Keyword(s):  
Heat Transfer ◽  
Aspect Ratio ◽  
Heat Transfer Enhancement ◽  
Thermal Performance ◽  
Channel Modeling ◽  
Cooling Channel ◽  
Transfer Enhancement ◽  
Rotation Numbers ◽  
First Pass ◽  
Rib Turbulators

Abstract The thermal performance of two V-type rib configurations is measured in a rotating, two-pass cooling channel. Modeling modern, high pressure, turbine blades, the cross-section of the cooling channel varies from the first pass to the second pass. The coolant travels radially outward in the rectangular first pass with an aspect ratio of 4:1. Near the tip region, the coolant turns 180°, and travels radially inward in a 2:1 rectangular channel. The serpentine passage is positioned such that both the first and second passes are oriented 90° to the direction of rotation. The leading and trailing surfaces of both the first and second pass of the channel are roughened with V-type rib turbulators. The thermal performance of two V-type configurations is measured in this two-pass channel. The first V-shaped configuration is similar to a traditional V-shaped turbulator with a narrow gap at the apex of the V. The configuration is modified by off-setting one leg of the V to create a staggered discrete, V-shaped configuration. The ribs are oriented 45° relative to the streamwise coolant direction. In both passes, the rib spacing is P/e = 10 and the rib height – to – channel height is e/H = 0.16. The heat transfer enhancement and frictional losses are measured for both rib configurations with varying Reynolds and rotation numbers. The Reynolds number varies from 10,000 to 45,000 in the AR = 4:1 first pass; this corresponds to 16,000 to 73,500 in the AR = 2:1 second pass. Considering the effect of rotation, the rotational speed of the channel varies from 0–400 rpm with maximum rotation numbers of 0.39 and 0.16 in the first and second passes, respectively. The heat transfer enhancement on both the leading and trailing surfaces of the first pass of the 45° V-shaped channel is slightly reduced with rotation. In the second pass, the heat transfer increases on the leading surface while it decreases on the trailing surface. The 45° staggered, discrete V-shaped ribs provide increased heat transfer and thermal performance compared to the traditional V-shaped and standard, 45° angled rib turbulators.

Experimental Study on Flow Behavior and Heat Transfer Enhancement with Distinct Dimpled Gas Turbine Blade Internal Cooling Channel

2021 ◽  
pp. 1-28
Author(s):  
Farah Nazifa Nourin ◽  
Ryoichi S. Amano
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Heat Transfer Enhancement ◽  
Gas Turbine ◽  
Turbine Blade ◽  
Thermal Performance ◽  
Diameter Ratio ◽  
Internal Cooling ◽  
Cooling Channel ◽  
Transfer Enhancement

Abstract The study presents the investigation on heat transfer distribution along a gas turbine blade internal cooling channel. Six different cases were considered in this study, using the smooth surface channel as a baseline. Three different dimples depth-to-diameter ratios with 0.1, 0.25, and 0.50 were considered. Different combinations of partial spherical and leaf dimples were also studied with the Reynolds numbers of 6,000, 20,000, 30,000, 40,000, and 50,000. In addition to the experimental investigation, the numerical study was conducted using Large Eddy Simulation (LES) to validate the data. It was found that the highest depth-to-diameter ratio showed the highest heat transfer rate. However, there is a penalty for increased pressure drop. The highest pressure drop affects the overall thermal performance of the cooling channel. The results showed that the leaf dimpled surface is the best cooling channel based on the highest Reynolds number's heat transfer enhancement and friction factor. However, at the lowest Reynolds number, partial spherical dimples with a 0.25 depth to diameter ratio showed the highest thermal performance.

Effect of Rib Spacing on Heat Transfer in a Two-Pass Rectangular Channel (AR=1:4) With a Sharp Entrance at High Rotation Numbers

2008 ◽  
Author(s):  
Michael Huh ◽  
Yao-Hsien Liu ◽  
Je-Chin Han ◽  
Sanjay Chopra
Keyword(s):  
Heat Transfer ◽  
Aspect Ratio ◽  
Heat Transfer Enhancement ◽  
Rotation Number ◽  
Rectangular Channel ◽  
Transfer Enhancement ◽  
Sharp Bend ◽  
Buoyancy Parameter ◽  
First Pass ◽  
Rib Turbulators

The focus of the current study was to determine the effects of rib spacing on heat transfer in rotating 1:4 AR channels. In the current study, heat transfer experiments were performed in a two-pass, 1:4 aspect ratio channel, with a sharp bend entrance. The channel leading and trailing walls in the first pass and second pass utilized angled rib turbulators (45° to the mainstream flow). The rib height-to-hydraulic diameter ratio (e/Dh) was held constant at 0.078. The channel was oriented 90° to the direction of rotation. Three rib pitch-to-rib height ratios (P/e) were studied: P/e = 2.5, 5, and 10. Each ratio was tested at five Reynolds numbers: 10K, 15K, 20K, 30K and 40K. For each Reynolds number, experiments were conducted at five rotational speeds: 0, 100, 200, 300, and 400 rpm. Results showed that the sharp bend entrance has a significant effect on the first pass heat transfer enhancement. In the second pass, the rib spacing and rotation effect are reduced. The P/e = 10 case had the highest heat transfer enhancement based on total area, whereas the P/e = 2.5 had the highest heat transfer enhancement based on the projected area. The current study has extended the range of the rotation number (Ro) and local buoyancy parameter (Box) for a ribbed 1:4 aspect ratio channel up to 0.65 and 1.5, respectively. Correlations for predicting heat transfer enhancement, due to rotation, in the ribbed (P/e = 2.5, 5, and 10) 1:4 aspect ratio channel, based on the extended range of the rotation number and buoyancy parameter, are presented in the paper.

Effect of 45-Deg Rib Orientations on Heat Transfer in a Rotating Two-Pass Channel With Aspect Ratio From 4:1 to 2:1

2019 ◽  
Author(s):  
Izzet Sahin ◽  
Andrew F. Chen ◽  
Chao-Cheng Shiau ◽  
Je-Chin Han ◽  
Robert Krewinkel
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Aspect Ratio ◽  
Heat Transfer Enhancement ◽  
Rotation Number ◽  
Pressure Loss ◽  
Heat Transfer Analysis ◽  
Internal Cooling ◽  
Transfer Enhancement ◽  
First Passage

Abstract The internal cooling passages of gas turbine blades mostly have varying aspect ratios from one passage to another. However, there are limited data available in the open literature that used a reduced cross-section and aspect ratio, AR, after the tip turn. Therefore, the current study presents heat transfer and pressure drop of three different α = 45° profiled rib orientations, typical parallel (usual), reversed parallel (unusual), and criss-cross patterns in a rotating two-pass rectangular channel with AR = 4:1 and 2:1 in the first radially outward flow and second radially inward flow passages respectively. For each rib orientation, regional averaged heat transfer results are obtained for both the flow passages with the Reynolds number ranging from 10,000 to 70,000 for the first passage and 16000 to 114000 for the second passage with a rotational speed range of 0 rpm to 400 rpm. This results in the highest rotation number of 0.39 and 0.16 for the first and second passage respectively. The effects of rib orientation, aspect ratio variation, 180° tip turn, and rotation number on the heat transfer and pressure drop will be addressed. According to the results, for usual, unusual and criss-cross rib patterns, increasing rotation number causes the heat transfer to decrease on the leading surface and increase on the trailing surface for the first passage and vice versa for the second passage. Overall heat transfer enhancement of the usual and unusual rib patterns is higher than criss-cross one. In terms of the pressure losses, the criss-cross rib pattern has the lowest and the usual rib pattern has the highest-pressure loss coefficients. When pressure loss and heat transfer enhancement are both taken into account together, the criss-cross or unusual rib pattern might be an option to use in the internal cooling method. Therefore, the results can be useful for turbine blade internal cooling design and heat transfer analysis.

Effects of Pin Detached Space on Heat Transfer and Pin-Fin Arrays

2012 ◽  
Vol 134 (8) ◽  
Author(s):  
Sin Chien Siw ◽  
Minking K. Chyu ◽  
Tom I.-P. Shih ◽  
Mary Anne Alvin
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Rectangular Channel ◽  
Local Heat Transfer ◽  
Internal Cooling ◽  
Hybrid Technique ◽  
Transfer Enhancement ◽  
Pin Fin ◽  
Cooling Passage ◽  
Pin Fin Arrays

Heat transfer and pressure characteristics in a rectangular channel with pin-fin arrays of partial detachment from one of the endwalls have been experimentally studied. The overall channel geometry (W = 76.2 mm, E = 25.4 mm) simulates an internal cooling passage of wide aspect ratio (3:1) in a gas turbine airfoil. With a given pin diameter, D = 6.35 mm = ¼E, three different pin-fin height-to-diameter ratios, H/D = 4, 3, and 2, were examined. Each of these three cases corresponds to a specific pin array geometry of detachment spacing (C) between the pin tip and one of the endwalls, i.e., C/D = 0, 1, 2, respectively. The Reynolds number, based on the hydraulic diameter of the unobstructed cross-section and the mean bulk velocity, ranges from 10,000 to 25,000. The experiment employs a hybrid technique based on transient liquid crystal imaging to obtain the distributions of the local heat transfer coefficient over all of the participating surfaces, including the endwalls and all the pin elements. Experimental results reveal that the presence of a detached space between the pin tip and the endwall has a significant effect on the convective heat transfer and pressure loss in the channel. The presence of pin-to-endwall spacing promotes wall-flow interaction, generates additional separated shear layers, and augments turbulent transport. In general, an increase in detached spacing, or C/D, leads to lower heat transfer enhancement and pressure drop. However, C/D = 1, i.e., H/D = 3, of a staggered array configuration exhibits the highest heat transfer enhancement, followed by the cases of C/D = 0 and C/D = 2, i.e., H/D = 4 or 2, respectively.

Effect of 45-deg Rib Orientations on Heat Transfer in a Rotating Two-Pass Channel With Aspect Ratio from 4:1 to 2:1

2020 ◽  
Vol 142 (7) ◽  
Author(s):  
Izzet Sahin ◽  
Andrew F Chen ◽  
Chao-Cheng Shiau ◽  
Je-Chin Han ◽  
Robert Krewinkel
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Aspect Ratio ◽  
Heat Transfer Enhancement ◽  
Rotation Number ◽  
Pressure Loss ◽  
Heat Transfer Analysis ◽  
Internal Cooling ◽  
Transfer Enhancement ◽  
First Passage

Abstract The internal cooling passages of gas turbine blades mostly have varying aspect ratios from one passage to another. However, there are limited data available in the open literature that used a reduced cross section and aspect ratio (AR), after the tip turn. Therefore, the current study presents heat transfer and pressure drop of three different α = 45 deg profiled rib orientations, typical parallel (usual), reversed parallel (unusual), and crisscross patterns in a rotating two-pass rectangular channel with AR = 4:1 and 2:1 in the first radially outward flow and second radially inward flow passages, respectively. For each rib orientation, regional averaged heat transfer results are obtained for both the flow passages with the Reynolds number ranging from 10,000 to 70,000 for the first passage and 16,000 to 114,000 for the second passage with a rotational speed range of 0–400 rpm. This results in the highest rotation number of 0.39 and 0.16 for the first and second passage respectively. The effects of rib orientation, aspect ratio variation, 180-deg tip turn, and rotation number on the heat transfer and pressure drop will be addressed. According to the results, for usual, unusual and crisscross rib patterns, increasing rotation number causes the heat transfer to decrease on the leading surface and increase on the trailing surface for the first passage and vice versa for the second passage. The overall heat transfer enhancement of the usual and unusual rib patterns is higher than the crisscross one. In terms of the pressure losses, the crisscross rib pattern has the lowest and the usual rib pattern has the highest-pressure loss coefficients. When pressure loss and heat transfer enhancement are both taken into account together, the crisscross or unusual rib pattern might be an option to use in the internal cooling method. Therefore, the results can be useful for the turbine blade internal cooling design and heat transfer analysis.

HEAT TRANSFER ENHANCEMENT IN A RECTANGULAR COOLING CHANNEL WITH AIRFOIL SHAPED FINS

2020 ◽  
pp. 1-29
Author(s):  
Lesley Wright ◽  
Andrew F. Chen ◽  
Hao-Wei Wu ◽  
Je-Chin Han ◽  
Ching-pang Lee ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Heat Transfer Enhancement ◽  
Surface Area ◽  
Total Heat ◽  
Cooling Channel ◽  
Heat Transfer Area ◽  
Transfer Enhancement ◽  
Total Heat Transfer ◽  
Cooling Passage

Abstract This paper experimentally investigates heat transfer in a cooling passage with airfoil shaped fins for channel Reynolds numbers 10,000 to 40,000. This study uses airfoil shaped fins, instead of circular or oblong-shaped pins, for heat transfer augmentation. The airfoil shaped fins have more surface area than traditional pins. Assuming they both provide similar internal surface heat transfer coefficients, airfoil shaped fins will perform better than circular or oblong fins due to increased surface area. There is a need to obtain the heat transfer enhancement and pressure drop penalty in this cooling passage with airfoil shaped fins. Results are compared to the same rectangular cooling channel with smooth surfaces. The heat transfer can be enhanced 6 to 8 times while pressure drop is increased 70 to 90 times, as compared with the same channel with a smooth surface. With the fins significantly increasing the heat transfer area, three different methods are proposed for analyzing the heat transfer enhancement: (a) using the smooth channel area with the endwall temperature, (b) combining the total heat transfer area with the endwall temperature, and (c) coupling the total heat transfer area with the area weighted, average temperature including both the endwall and fin temperatures. Finally, compared directly to round pins, the airfoil shaped fins incur similar pressure penalties while providing slightly less heat transfer. The airfoil shaped fins benefit from a significant increase in the heat transfer area, a characteristic similar to more narrow strip fins.

Sign in / Sign up

Export Citation Format

Share Document