In South Western Nigeria, after the harvesting of maize cobs from the field, large amount of maize stock remains as agricultural residues and wastes. The maize stock constitutes a menace to the environment if not property handled. In this study, densification equipment was designed, fabricated and tested using maize stock grind as raw material. The equipment consists of mixer/ moisture conditioner and a pelleting machine. The power rating for the mixer/moisture conditioner is 0.069 kW with an input capacity of 81 kg/h while the power consumption of the pellet machine is 0.8 kW with throughout capacity of 40 kg/h. The result of the test showed that the highest product temperature, which gives an indication of the quality and durability of the pellets produced was 930C at 0.8 mm hammer mill screen size, 10% moisture content and 150 rpm die speed, at this temperature the machine is operating at optimum efficiency of 74%. High product temperature is an important parameter during pelleting/briquetting operations because it gives the degree of compaction and binding of the pellets/briquettes. The densification equipment for organic biomass was developed using locally sourced materials as a means of converting agricultural wastes into pellets for domestic cooking and cottage industry uses.
An Interdisciplinary Senior Design Project to Convert Agricultural Residues to Solid Fuel Pellets
