An Analytical Prediction of Flange Wrinkling in Sheet Metal Forming

2000 ◽  
Vol 2 (2) ◽  
pp. 100-107 ◽  
Author(s):  
Xi Wang ◽  
Jian Cao
Author(s):  
Yixi Zhao ◽  
Xumin Wan ◽  
Leitao Gao ◽  
Qingshuai Kong ◽  
Zhongqi Yu

The wrinkling research in sheet metal forming process has always been one of the most common hot topics. There are many methods to predict the sheet metal wrinkling while it is still difficult to accurately predict the initiation of wrinkling. The variational study of the potential function can be used to analyze the sheet metal wrinkling and acquire the stable energy criterion. In this paper, the sheet metal wrinkling mechanisms are explained in detail, and a wrinkling prediction model is proposed based on derivation and the potential function analysis during sheet metal forming processes. Meanwhile, the finite element (FE) simulation and experimental results of Yoshida buckling test (YBT) are used to verify the accuracy of the theoretical wrinkling prediction model. And the wrinkling prediction model has also applied to analyze the conventional spinning forming process, and the critical moment of flange wrinkling had been accurately predicted.


Author(s):  
Е. А. Фролов ◽  
В. В. Агарков ◽  
С. И. Кравченко ◽  
С. Г. Ясько

To determine the accuracy of the readjustable punches for separating operations (perforation + punching out) of sheet-metal forming, the accuracy parameters were analyzed using the random balance method using the method of experiment planning. Analytical dependencies are obtained to determine the values of deviation of the outer and inner contour dimensions of perforated and punched out sheet parts. From the dependencies obtained, it is possible to estimate and predict the value of deviation in the dimensions of the resulting part at any time during the operation of the punch. Practical recommendations on the calculation of the actuating dimensions of the working elements (stamping punch, matrix) of readjustable punches are offered.


2013 ◽  
Author(s):  
Jörg Heingärtner ◽  
Anja Neumann ◽  
Dirk Hortig ◽  
Yasar Rencki ◽  
Pavel Hora

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