ИССЛЕДОВАНИЕ ТОЧНОСТИ ДЕТАЛЕЙ, ПОЛУЧАЕМЫХ ПРИ РАЗДЕЛИТЕЛЬНЫХ ОПЕРАЦИЯХ В ПЕРЕНАЛАЖИВАЕМЫХ ШТАМПАХ

2018 ◽  
pp. 52-63
Author(s):  
Е. А. Фролов ◽  
В. В. Агарков ◽  
С. И. Кравченко ◽  
С. Г. Ясько
Keyword(s):  
Sheet Metal ◽  
Sheet Metal Forming ◽  
Metal Forming ◽  
Balance Method ◽  
Experiment Planning ◽  
Practical Recommendations

To determine the accuracy of the readjustable punches for separating operations (perforation + punching out) of sheet-metal forming, the accuracy parameters were analyzed using the random balance method using the method of experiment planning. Analytical dependencies are obtained to determine the values of deviation of the outer and inner contour dimensions of perforated and punched out sheet parts. From the dependencies obtained, it is possible to estimate and predict the value of deviation in the dimensions of the resulting part at any time during the operation of the punch. Practical recommendations on the calculation of the actuating dimensions of the working elements (stamping punch, matrix) of readjustable punches are offered.

Acquisition of material properties in production for sheet metal forming processes

2013 ◽  
Author(s):  
Jörg Heingärtner ◽  
Anja Neumann ◽  
Dirk Hortig ◽  
Yasar Rencki ◽  
Pavel Hora
Keyword(s):  
Sheet Metal ◽  
Sheet Metal Forming ◽  
Material Properties ◽  
Metal Forming

Controllable pulsed electromagnetic blank holder method for electromagnetic sheet metal forming

2019 ◽  
Vol 103 (9-12) ◽  
pp. 4507-4517 ◽  
Author(s):  
Yujie Huang ◽  
Zhipeng Lai ◽  
Quanliang Cao ◽  
Xiaotao Han ◽  
Ning Liu ◽  
...  
Keyword(s):  
Sheet Metal ◽  
Sheet Metal Forming ◽  
Metal Forming ◽  
Blank Holder ◽  
Pulsed Electromagnetic

An Error-Adaptive, Non-Rigid Registration Method for the Analysis of Springback in Sheet Metal Forming

2015 ◽  
Vol 651-653 ◽  
pp. 1015-1020 ◽  
Author(s):  
Matthias Schweinoch ◽  
Alexei Sacharow ◽  
Dirk Biermann ◽  
Christoph Buchheim
Keyword(s):  
Sheet Metal ◽  
Sheet Metal Forming ◽  
Metal Forming ◽  
Simulation Software ◽  
Registration Method ◽  
Rigid Registration ◽  
Reference Shape ◽  
Geometric Deviations ◽  
Error Metric ◽  
Test Shape

Springback effects, as occuring in sheet metal forming processes, pose a challenge to manufacturingplanning: the as-built part may deviate from the desired shape rendering it unusable forits intended purpose. A compensation can be achieved by modifying the forming tools to counteractthe shape deviations. A prerequisite to compensation is the knowledge of correspondences (ui; vj),between points ui on the desired and vj on the actual shape. FEM-based simulation software providesmeans to both virtually predict springback and directly obtain correspondences. In case of experimentalprototyping and validation, however, finding correspondences requires solving a registrationproblem: given a test shape Q (scan points of the as-built geometry) and a reference shape R (CADdata of the desired geometry), a transformation S has to be found to fit both objects. Correspondencesbetween S(Q) and R may then be computed based on a metric.If S is restricted to Euclidean transformations, then S(Q) results in a rigid transformation, whereevery point of Q is subject to the same translation and rotation. Local geometric deviations due tospringback are not considered, often resulting in invalid correspondences. In this contribution, a nonrigidregistration method for the efficient analysis of springback is therefore presented. The test shape Q is iteratively partitioned into segments with respect to an error metric. The segments are locally registeredusing rigid registration subject to regulatory conditions. Resulting discontinuities are addressedby minimization of the deformation energy. The error metric uses information about the deviationscomputed based on the correspondences of the previous iteration, e.g. maximum errors or changes ofthe sign. This adaptive per-segment registration allows appropriate correspondences to be determinedeven under local geometric deviations.

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