Feature interaction tends to have a wide range of consequences and effects on a feature model and its applications. While these may often be intended, it is also true that feature validity can be violated, one way or another, by feature interactions (Shah & Mäntylä, 1995, Gao & Shah, 1998, Lee & Kim, 1998). They may affect the semantics of a feature, ranging from slight changes in actual parameter values, to some substantial alterations to both geometry and topology or even complete suppression of its contribution to the model shape. To certain extent, successful applications of feature recognition and feature-based techniques have been hindered by interactions among the features. Feature interaction was first studied in relation to feature recognition systems. As an alternative to feature recognition, feature-based design methodology has also become prevalent in recent years. Although a number of successful and commercially available feature-based design systems have been reported, current CAD technology is still unable to provide an effective solution for fully handling the complexity of feature interactions. Very often in a feature-based design system, the interaction between two features gives rise to an unintended feature, nullifying the one-to-one mapping from design features to manufacturing features. The resulting manufacturing feature is usually of a form that the system cannot handle or represent. Thus feature interaction resolution is equally essential for a feature-based design system (Dereli & Baykasoglu, 2004). As discussed in Chapter IV, features can be represented either as a set of faces or as a volume. The interactions between surface features are different from those occurring between volumetric features. This chapter discusses different types of interactions that arise from these two feature representation schemes and uses the interacting entities to classify them. There are two types of surface feature interactions, basic feature interaction and complex feature interaction. Three types of basic feature interactions are discussed. They are nested, overlapping, and intersecting types. Interacting patches are used to classify volumetric feature interactions. These interacting patches can be of a containing, contained, or overlapping type. The significance of feature interactions lies in their effect on the machining sequence of the features involved. This is also discussed in this chapter. When features are close to each other but do not share any geometric entities, interactions may also happen for structural reasons. This type of feature interaction can be called interaction by vicinity. The main aim of this chapter is to take a holistic approach toward feature interaction solutions. The example parts used are from the “Catalogue of the NIST (National Institute of Standards and Technology) Design, Planning and Assembly Repository” (Regli & Gaines, 1996). A case study is provided in the end of the chapter.
Information Mapping Between A Feature-Based Design System and an Integrated Process Planning System
