Automation of Process Planning for Rough Boring of Turned Components With Monotonic Internal Primary Features

Author(s):  
V. V. Satish K. Motipalli ◽  
Prakash Krishnaswami

This paper describes a novel method for automated process planning from bar stock for rough boring of turned components with monotonic internal geometry. By focussing on a well-defined but substantial part family, we are able to achieve complete automation of all aspects of the process plan, including operations sequencing, parameter selection, NC code generation, etc. Thus, it becomes possible to go from design to NC code in a fully automated fashion. The focus on a tightly defined part family also results in very simple but robust automation algorithms. This is in contrast to much of the reported work on automated process planning, which generally target diverse part families, leading to complex algorithms that fall short of complete design-to-NC automation.

Author(s):  
V. V. Satish K. Motipalli ◽  
Prakash Krishnaswami

This paper describes a novel method for automated process planning for rough boring of turned components with arbitrary internal geometry from a semi-finished stock. Earlier work has been reported on process planning for boring of components with monotonic internal geometry made from bar stock. This paper addresses the more general problem of process planning of parts with non-monotonic internal feature list from arbitrary given initial geometry, i.e., from a casting or from a semi-finished stock. With the algorithms developed, we are able to achieve full automation of all aspects of the process plan, including operations sequencing, parameter selection, NC code generation, etc. Thus, it becomes possible to go from design to NC code in a fully automated fashion. In the present work we focus on a tightly defined part family, which results in very simple but robust automation algorithms. This is in contrast to much of the reported work on automated process planning, which generally targets broad part families, leading to complex algorithms that fall short of complete design-to-NC automation.


2005 ◽  
Vol 6 (1) ◽  
pp. 49-59 ◽  
Author(s):  
V. V. Satish K Motipalli ◽  
Prakash Krishnaswami

This paper describes a novel method for automated process planning for boring of turned components with arbitrary internal geometry from a semi-finished stock. Earlier work has been reported on process planning for boring of components with monotonic internal geometry made from bar stock. This paper addresses the more general problem of process planning of parts with nonmonotonic internal geometry from arbitrary given the initial geometry, i.e., from a casting or from a semi-finished stock. With the algorithms developed, we are able to achieve full automation of all aspects of the process plan, including operations sequencing, parameter selection, numerical control (NC) code generation, etc. Thus, it becomes possible to go from design to NC code in a fully automated fashion. In the present work we focus on a tightly defined part family, which results in very simple but robust automation algorithms. This is in contrast to much of the reported work on automated process planning, which generally targets broad part families, leading to complex algorithms that fall short of complete design-to-NC automation.


Author(s):  
V. V. Satish K. Motipalli ◽  
Prakash Krishnaswami

With the ever-increasing importance of e-commerce/e-business in the manufacturing, traditional standalone CAD/CAPP applications are evolving into web-based applications deployed via the Internet. This paper presents a unique web-based application for automated process planning and NC code generation for mill-turn parts. The application is targeted at a wide range of users. It requires no special software or CAD package at the user’s end, and can be used even by people with virutally no manufacturing knowledge. At the same time, it is also a valuable service for manufacturing experts. This application uses client/server architecture and is developed using Java technologies. This web-based application can be accessed via Internet using any standard web browser with JRE (Java run-time environment), and Java Web Start is used to deploy this application. For wide usability, the application supports easy part specification and automated process planning. Once the part is designed, the user may request NC code generation. The process planning kernel on the server automatically executes all process planning tasks like machinable volume identification, operations sequencing, parameter selection, etc. and generates an intermediate Cutter Location (CL) code. The Cutter Location code is quite generic and can be adapted for any machine using the respective post processors. The interface is also capable of displaying the tool path for verification. The NC code is generated based on the post processor selected by the user and can be downloaded to the client machine if the user is satisfied. It is hoped that this application will develop into a pay-per-use instant NC code generation web service for novices and experts; such a service is currently not offered anywhere on the Internet.


2011 ◽  
Vol 27 (4) ◽  
pp. 729-734 ◽  
Author(s):  
Daniel Kretz ◽  
Tobias Teich ◽  
Joerg Militzer ◽  
Tim Neumann

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