Experimental Investigation on the Influence of Inclination Angle on the Film Cooling Performance of Diffuser Shaped Holes

Author(s):  
Cun-liang Liu ◽  
Hui-ren Zhu ◽  
A-sai Wu ◽  
Ying-ni Zhai

Experimental investigation has been performed to investigate the influence of inclination angle on the film cooling performance of two typical diffuser shaped hole configurations, including laidback hole and laidback fanshape hole, using transient liquid crystal measurement technique. Under very small blowing ratio, increase of inclination angle has very small influence on the film cooling effectiveness of laidback fanshape hole configuration. With the increase of blowing ratio, large inclination angle notably reduces its film cooling effectiveness, especially in the upstream region. For film cooling of laidback hole configuration, the increase of inclination angle reduces the film cooling effectiveness under small blowing ratio due to the lift-off of film jets, while produces better film coverage and higher film cooling effectiveness under larger blowing ratios in the downstream region due to the reattachment of lift-off film jets. The increase of inclination angle reduces the heat transfer coefficient for film cooling of laidback fanshape hole configuration in the upstream region. For film cooling of laidback hole configuration, heat transfer coefficient is higher in the upstream region for large inclination angle case due to the enhancement effect of strong counter-rotating vortex pair, while laidback hole with small inclination angle has relatively higher heat transfer coefficient in the downstream region. Under very large blowing ratio, the counter-rotating vortex pair produce two intensely enhanced heat transfer region of spindle shape for film cooling of holes with large inclination angle. From the aspect of heat flux ratio, increase of inclination angle is beneficial to the thermal protection of laidback hole film cooling under large blowing ratio. For both diffuser shaped hole configurations, holes with large inclination angle have larger discharge coefficient due to smaller aerodynamic loss in the hole.

Author(s):  
Ying-Ni Zhai ◽  
Cun-Liang Liu ◽  
Yi-Hong He ◽  
Zhi-Xiang Zhou

AbstractFilm cooling performances of laidback hole and laidback fan-shaped hole have been investigated using transient liquid crystal measurement technique. For film cooling of laidback hole, the increase of inclination angle reduces the film cooling effectiveness under small blowing ratio, while produces better film coverage and higher film cooling effectiveness under larger blowing ratios. Heat transfer coefficient is higher in the upstream region of laidback hole film cooling with large inclination angle, while laidback hole with small inclination angle has relatively higher heat transfer coefficient in the downstream region. The increase of inclination angle reduces the film cooling effectiveness and heat transfer coefficient of laidback fan-shaped hole film cooling, especially in the upstream region. Increase of inclination angle is beneficial to the thermal protection of laidback hole film cooling under large blowing ratio. Film hole with large inclination angle has larger discharge coefficient due to smaller aerodynamic loss in the hole.


Author(s):  
Bo-lun Zhang ◽  
Li Zhang ◽  
Hui-ren Zhu ◽  
Jian-sheng Wei ◽  
Zhong-yi Fu

Film cooling performance of the double-wave trench was numerically studied to improve the film cooling characteristics. Double-wave trench was formed by changing the leading edge and trailing edge of transverse trench into cosine wave. The film cooling characteristics of transverse trench and double-wave trench were numerically studied using Reynolds Averaged Navier Stokes (RANS) simulations with realizable k-ε turbulence model and enhanced wall treatment. The film cooling effectiveness and heat transfer coefficient of double-wave trench at different trench width (W = 0.8D, 1.4D, 2.1D) conditions are investigated, and the distribution of temperature field and flow field were analyzed. The results show that double-wave trench effectively improves the film cooling effectiveness and the uniformity of jet at the downstream wall of the trench. The span-wise averaged film cooling effectiveness of the double-wave trench model increases 20–63% comparing with that of the transverse trench at high blowing ratio. The anti-counter-rotating vortices which can press the film on near-wall are formed at the downstream wall of the double-wave trench. With the double-wave trench width decreasing, the film cooling effectiveness gradually reduces at the hole center-line region of the downstream trench. With the increase of the blowing ratio, the span-wise averaged heat transfer coefficient increases. The span-wise averaged heat transfer coefficient of the double-wave trench with 0.8D and 2.1D trench width is higher than that of the double-wave trench with 1.4D trench width at the high blowing ratio conditions.


Author(s):  
Lin Ye ◽  
Cun-liang Liu ◽  
Hai-yong Liu ◽  
Hui-ren Zhu ◽  
Jian-xia Luo

To investigate the effects of the inclined ribs on internal flow structure in film hole and the film cooling performance on outer surface, experimental and numerical studies are conducted on the effects of rib orientation angle on film cooling of compound cylindrical holes. Three coolant channel cases, including two ribbed cross-flow channels (135° and 45° angled ribs) and the plenum case, are studied under three blowing ratios (0.5, 1.0 and 2.0). 2D contours of film cooling effectiveness as well as heat transfer coefficient were measured by transient liquid crystal measurement technique (TLC). The steady RANS simulations with realizable k-ε turbulence model and enhanced wall treatment were performed. The results show that the spanwise width of film coverage is greatly influenced by the rib orientation angle. The spanwise width of the 45° rib case is obviously larger than that of the 135° rib case under lower blowing ratios. When the blowing ratio is 1.0, the area-averaged cooling effectiveness of the 135° rib case and the 45° rib case are higher than that of the plenum case by 38% and 107%, respectively. With the increase of blowing ratio, the film coverage difference between different rib orientation cases becomes smaller. The 45° rib case also produces higher heat transfer coefficient, which is higher than the 135° rib case by 3.4–8.7% within the studied blowing ratio range. Furthermore, the discharge coefficient of the 45° rib case is the lowest among the three cases. The helical motion of coolant flow is observed in the hole of 45° rib case. The jet divides into two parts after being blown out of the hole due to this motion, which induces strong velocity separation and loss. For the 135° rib case, the vortex in the upper half region of the secondary-flow channel rotates in the same direction with the hole inclination direction, which leads to the straight streamlines and thus results in lower loss and higher discharge coefficient.


Author(s):  
Rui-dong Wang ◽  
Cun-liang Liu ◽  
Hai-yong Liu ◽  
Hui-ren Zhu ◽  
Qi-ling Guo ◽  
...  

Heat transfer of the counter-inclined cylindrical and laid-back holes with and without impingement on the turbine vane leading edge model are investigated in this paper. To obtain the film cooling effectiveness and heat transfer coefficient, transient temperature measurement technique on complete surface based on double thermochromic liquid crystals is used in this research. A semi-cylinder model is used to model the vane leading edge which is arranged with two rows of holes. Four test models are measured under four blowing ratios including cylindrical film holes with and without impingement tube structure, laid-back film holes with and without impingement tube structure. This is the second part of a two-part paper, the first part paper GT2018-76061 focuses on film cooling effectiveness and this study will focus on heat transfer. Contours of surface heat transfer coefficient and laterally averaged result are presented in this paper. The result shows that the heat transfer coefficient on the surface of the leading edge is enhanced with the increase of blowing ratio for same structure. The shape of the high heat transfer coefficient region gradually inclines to span-wise direction as the blowing ratio increases. Heat transfer coefficient in the region where the jet core flows through is relatively lower, while in the jet edge region the heat transfer coefficient is relatively higher. Compared with cylindrical hole, laid-back holes give higher heat transfer coefficient. Meanwhile, the introduction of impingement also makes heat transfer coefficient higher compared with cross flow air intake. It is found that the heat transfer of the combination of laid-back hole and impingement tube can be very high under large blowing ratio which should get attention in the design process.


2012 ◽  
Vol 134 (5) ◽  
Author(s):  
Akira Murata ◽  
Satomi Nishida ◽  
Hiroshi Saito ◽  
Kaoru Iwamoto ◽  
Yoji Okita ◽  
...  

Cooling at the trailing edge of a gas turbine airfoil is one of the most difficult problems because of its thin shape, high thermal load from both surfaces, hard-to-cool geometry of narrow passages, and at the same time demand for structural strength. In this study, the heat transfer coefficient and film cooling effectiveness on the pressure-side cutback surface was measured by a transient infrared thermography method. Four different cutback geometries were examined: two smooth cutback surfaces with constant-width and converging lands (base and diffuser cases) and two roughened cutback surfaces with transverse ribs and spherical dimples. The Reynolds number of the main flow defined by the mean velocity and two times the channel height was 20,000, and the blowing ratio was varied among 0.5, 1.0, 1.5, and 2.0. The experimental results clearly showed spatial variation of the heat transfer coefficient and the film cooling effectiveness on the cutback and land top surfaces. The cutback surface results clearly showed periodically enhanced heat transfer due to the periodical surface geometry of ribs and dimples. Generally, the increase of the blowing ratio increased both the heat transfer coefficient and the film cooling effectiveness. Within the present experimental range, the dimple surface was a favorable cutback-surface geometry because it gave the enhanced heat transfer without deterioration of the high film cooling effectiveness.


Author(s):  
Seung Il Baek ◽  
Savas Yavuzkurt

The objective of this study is to understand the effects of flow oscillations in the mainstream and film cooling jets on film cooling at various blowing ratios (0.5, 0.78, 1.0 and 1.5). These oscillations could be caused by the combustion instabilities. They are approximated in sinusoidal form for the current study. The effects of different frequencies (0, 2, 16, 32 Hz) on film cooling are investigated. Simulations are performed using URANS Realizable k-epsilon and LES Smagorinsky-Lilly turbulence models. The results indicate that if the frequencies of the mainstream and the jet flow are increased at a low average blowing ratio of M = 0.5, the adiabatic film cooling effectiveness is decreased and the heat transfer coefficient is increased due to increased disturbance in jet and main flow interaction with increasing frequency. It was observed that when the frequency of the mainstream and the cooling jet flow is increased at M = 0.5, the amplitude of the pressure difference between the mainstream and the plenum is increased resulting in increased amplitude of coolant flow rate oscillations leading to more jet lift off and more disturbance in the main flow and coolant interaction. Consequently, adiabatic film cooling effectiveness is decreased and heat transfer coefficient is increased. If the frequency of the mainstream is increased from 0 Hz to 2, 16, or 32 Hz at M = 0.5, the centerline effectiveness is decreased about 10%, 12%, or 47% and the spanwise-averaged Stanton number ratio is increased about 4%, 5%, or 9% respectively. If the frequencies of the main flow and the jet flow are increased at higher blowing ratios of M = 1.0 and 1.5, adiabatic effectiveness is increased and the spanwise-averaged heat transfer coefficient are decreased. Under steady flow conditions jet lift off is generated for these high blowing ratios. If the frequency of the mainstream and the jet flow is increased, the amplitude of coolant jet flow rate oscillation is increased for the same reason as mentioned above for M = 0.5. This leads to less jet lift off during the cycle resulting in more frequent coolant contact with the wall and consequently increased centerline effectiveness as frequency increases. In addition, the entrainment of hot gases underneath the jet doesn’t lead to higher mixing between the hot mainstream and the coolant and this results in decreased heat transfer coefficient. This is also indicated by the turbulent kinetic energy levels. Some representative results are: when the frequency of the main flow is increased from 0 Hz to 2, 16, or 32 Hz at M = 1.0, the centerline effectiveness is increased about 8%, 19%, or 320%. Also, if the oscillation frequency is increased from 2 Hz to 16, or 32 Hz at M = 1.0, the spanwise-averaged Stanton number ratio is decreased around 2%, to 5% respectively. It seems like the cut off point for low and high blowing ratio behavior of cooling jets is around M = 0.78.


Author(s):  
Lin Ye ◽  
Cun-liang Liu ◽  
Hai-yong Liu ◽  
Qi-jiao He ◽  
Gang Xie

The trailing edge of the high-pressure turbine blade presents significant challenges to cooling structure design. To achieve better cooling performance at turbine blade trailing edge, a novel ribbed cutback structure is proposed for trailing edge cooling, which has rib structures on the cutback surface for heat transfer enhancement. In this study, numerical simulations have been performed on the effects of V-shaped rib angle on the film cooling characteristics and flow physics. Three V-shaped rib angles of 30°, 45° and 60° are studied. The distributions of adiabatic cooling effectiveness and heat transfer coefficient are obtained under blowing ratios with the value of 0.5, 1.0 and 1.5 respectively. Due to the relatively small rib height, the effect of V-shaped ribs on the film cooling effectiveness is not notable. The disadvantage of V-shaped ribs mainly exhibits at the downstream area of cutback surface. With the increase of V-shaped rib angle, the film cooling effectiveness becomes lower, but the values are still above 0.9. The V-shaped ribs obviously enhance the heat transfer on trailing edge cutback surface. The area-averaged heat transfer coefficient of the V-rib case is higher than that of the smooth case by 26.3–41.2%. The 45° V-rib case has higher heat transfer intensity than the other two V-shaped rib cases under all the three blowing ratios. However, the heat transfer coefficient distribution of the 60° V-rib case is more uniform. The heat transfer intensity of the 30° V-rib case is higher in the downstream region than the other two cases, but lower in the upstream region in which the difference becomes smaller with the increase of blowing ratio. The 45° V-rib case and the 60° V-rib case both reach the maximum value of area-averaged heat transfer intensity under blowing ratio is 1.0. Under higher blowing ratio, the 30° V-rib case and the 45° V-rib case outperform 2.1% and 6.7% higher value relative to the 60° V-rib case respectively due to the smaller velocity gradient in the 60° V-rib case in the downstream.


2001 ◽  
Vol 7 (3) ◽  
pp. 153-164 ◽  
Author(s):  
Ping-Hei Chen ◽  
Min-Sheng Hung ◽  
Pei-Pei Ding

In order to explore the effect of blowing ratio on film cooling over a convex surface, the present study adopts the transient liquid crystal thermography for the film cooling measurement on a straight circular hole configuration. The test piece has a strength of curvature(2r/D)of 92.5, pitch to diameter ratio(P/D)of 3 and streamwise injection angle(γ)of35∘All measurements were conducted under the mainstream Reynolds number(Red)of 1700 with turbulence intensity(Tu)of 3.8%, and the density ratio between coolant and mainstream(ρc/ρm)is 0.98. In current study, the effect of blowing ratio(M)on film cooling performance is investigated by varying the range of blowing ratio from 0.5 to 2.0. Two transient tests of different injection flow temperature were conducted to obtain both detailed heat transfer coefficient and film cooling effectiveness distributions of measured region. The present measured results show that both the spanwise averaged heat transfer coefficient and film cooling effectiveness increase with decreased blowing ratio.


Author(s):  
Yepuri Giridhara Babu ◽  
Gururaj Lalgi ◽  
Ashok Babu Talanki Puttarangasetty ◽  
Jesuraj Felix ◽  
Sreenivas Rao V. Kenkere ◽  
...  

Film cooling is one of the cooling techniques to cool the hot section components of a gas turbine engines. The gas turbine blade leading edges are the vital parts in the turbines as they are directly hit by the hot gases, hence the optimized cooling of gas turbine blade surfaces is essential. This study aims at investigating the film cooling effectiveness and heat transfer coefficient experimentally and numerically for the three different gas turbine blade leading edge models each having the one row of film cooling holes at 15, 30 and 45 degrees hole orientation angle respectively from stagnation line. Each row has the five holes with the hole diameter of 3mm, pitch of 20mm and has the hole inclination angle of 20deg. in spanwise direction. Experiments are carried out using the subsonic cascade tunnel facility of National Aerospace Laboratories, Bangalore at a nominal flow Reynolds number of 1,00,000 based on the leading edge diameter, varying the blowing ratios of 1.2, 1.50, 1.75 and 2.0. In addition, an attempt has been made for the film cooling effectiveness using CFD simulation, using k-€ realizable turbulence model to solve the flow field. Among the considered 15, 30 and 45 deg. models, both the cooling effectiveness and heat transfer coefficient shown the increase with the increase in hole orientation angle from stagnation line. The film cooling effectiveness increases with the increase in blowing ratio upto 1.5 for the 15 and 30 deg. models, whereas on the 45 deg. model the increase in effectiveness shown upto the blowing ratio of 1.75. The heat transfer coefficient values showed the increase with the increase in blowing ratio for all the considered three models. The CFD results in the form of temperature, velocity contours and film cooling effectiveness values have shown the meaningful results with the experimental values.


2018 ◽  
Vol 35 (3) ◽  
pp. 291-303 ◽  
Author(s):  
Cun-Liang Liu ◽  
Dan Zhao ◽  
Ying-Ni Zhai ◽  
Hui-Ren Zhu ◽  
Yi-Hong He ◽  
...  

AbstractNumerical simulations have been performed on the film cooling characteristics of counter-inclined structures, which have advantage in manufacturing relative to the usually used parallel-inclined film-hole row structure, on a turbine vane leading edge model. Single row structure and dual-row structure with counter-inclined film holes were applied in the simulation of leading edge film cooling of turbine vane. The effect of jet-interaction between counter-inclined film-hole rows was studied. The distributions of film cooling effectiveness and heat transfer coefficient were obtained at blowing ratios of 1.0 and 2.0. The results of single row structure show that the film cooling performances of counter-inclined film-hole row are not weakened compared to the traditional parallel-inclined film-hole row structure. The film cooling effectiveness of the counter-inclined film-hole row structure decreases with the increase of blowing ratio, while the heat transfer coefficient increases. The jet-interaction in the dual-row film cooling structure has more notable influence on the film cooling effectiveness than the heat transfer coefficient. Compared to the single row case, the interactions between the upstream counter-blowing jets and the downstream jet improve the film coverage performance and reduce the heat transfer intensity of this downstream jet under larger blowing ratio condition.


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