Investigations on the interaction between the front and aft purge flow and the downstream vane of 1.5-stage turbine

The present work reports the influence of the 1.5-stage turbine flow field by the front and aft rim seal flow. The interaction between the front and aft purge flow and the mainstream of a 1.5-stage turbine was numerically simulated, and the influence of the front and aft purge flow on the downstream vane was analyzed separately. The results show that the front purge flow is distributed at the higher radius of second vane inlet, which changes the position of the blade hub secondary flows, and the aft purge flow is distributed at the low radius. The purge flow at different locations in the aft cavity exit forms shear induced vortex, pressure and suction side legs of the egress, which converges with the suction and pressure side legs of the horse vortex to form vane hub passage vortex. The increased purge flow rate in both the front and aft cavities significantly increases the sealing effectiveness of the rim seal, but also causes a reduction in turbine efficiency. The combined effect of the front and aft purge flow reduces the turbine efficiency of the end-wall structure by 0.3619, 0.9062, 1.5004, 2.0188 and 2.509% at IR = 0, IR = 0.5%, IR = 0.9%, IR = 1.3% and IR = 1.7%.

Flow quality improvement of the wind tunnel testing for a highly-loaded compressor cascade at high incidence

To obtain reliable and accurate experimental data in cascade testing, the influencing factors and the improving method of the flow quality of a highly-loaded compressor cascade under high incidence were investigated through a series of numerical simulations and experiments. The numerical method was validated by experimental data and agreed well at both incidence angles of 0° and 6°. Under the original upper end wall, both experimental and numerical results indicated an unsatisfactory flow quality of the cascade with an obvious nonuniformity of inlet Mach number, and the incidence of the central blade is 3.6° larger than the theoretical value. Using a small curved upper wall can reduce the severe flow separation on the upper wall and achieve a maximum improvement in flow quality under the critical installation angle, where the incidence deviation of the central blade was reduced to 2.1°. Using the combination of adjustable tailboards and a small curved upper end wall can further improve the cascade flow quality. Under the optimal angle of the tailboards, both the inflow uniformity and the outflow periodicity of the three middle blade passages the test requirements, and the incidence deviation of the central blade is reduced to 0.2°.

Influence of innovative hydrogen multi strut injector with different spacing on cavity-based scramjet combustor

In this study, the flow dynamics with finite volume approach on commercial software Ansys-Fluent 20.0 to solve the compressible two-dimensional fluid flow with Reynolds Average Navier Stokes equation (RANS) equation by considering the density-based solver with Shaer stress transport model (SST) k- ω turbulent model. The species transport model with volumetric reaction and finite rate/eddy dissipation turbulence chemistry interaction is adopted to study the combustion phenomena. Additionally, the effect of spacing between the struts on the flow characters and performance of the combustor is studied by increasing the spacing of struts from 1 mm to 4 mm for each increment of 1 mm. It is found that the multi strut improves the mixing and combustion efficiency compared with that of the single strut owing to the formation of a significant separation layer, resulting in multiple shocks, vortices, and a larger recirculation zone. However, when the spacing of struts is increased further, the performance of the combustor is found to be deteriorating owing to the formation of larger separation layers. The recirculation zone is significant when the strut spacing is minimal and shrinks and restricts itself within the cavity when spacing is increased. So, for better performance of combustor, multi strut with minimum spacing is preferable.

A study on design optimization for compressor blisks

Bladed disks are important components of gas turbine engine. Rotor disk spool drum assemblies of gas turbine engine constitute 20–25% of total engine weight. Increasing thrust-to-weight ratio and engine life is paramount for designers. Blisk reduces significantly weight of rotor, compared against conventional disks for aero engines. This paper brings out specific challenges faced while re-designing bladed disk into blisks including structural integrity aspects under various operating loads. This paper presents a case study on re-design of typical compressor bladed disk into a blisk, without changing the flow path or airfoil configuration, within space constraints. Weight reduction of rotor disk is carried out using shape optimization technique. Blisk configuration is derived from existing bladed disk general arrangement. This paper describes methodology of weight optimization of blisk using ‘HyperStudy’ tool considering static and dynamic 3D models with ANSYS solver. APDL fatigue life macro is developed for fatigue life prediction, using strain-life approach. In this paper 3D bladed disk, baseline and optimized 3D blisk modal analyses results are used to ensure minimum interferences for engine operating conditions. The developed methodology for optimization can be appreciated by significant weight reduction (30%), while meeting design criteria and increased fatigue life.

Experimental and numerical study of flame structure and emissions in a micro gas turbine combustor

Experimental and numerical study of flame and emission characteristics in a tubular micro gas turbine combustor is reported. Micro gas turbines are used for distributed power (DP) generation using alternative fuels in rural areas. The combustion and emission characteristics from the combustor have to be studied for proper design using different fuel types. In this study methane, representing fossil natural gas, and biogas, a renewable fuel that is a mixture of methane and carbon-dioxide, are used. Primary air flow (with swirl component) and secondary aeration have been varied. Experiments have been conducted to measure the exit temperatures. Turbulent reactive flow model is used to simulate the methane and biogas flames. Numerical results are validated against the experimental data. Parametric studies to reveal the effects of primary flow, secondary flow and swirl have been conducted and results are systematically presented. An analysis of nitric-oxides emission for different fuels and operating conditions has been presented subsequently.

Optimization-based transient control of turbofan engines: a sequential quadratic programming approach

Engine transient control has been challenging due to its stringent requirements from both performance and safety. Many methodologies have been proposed such as conventional schedule-based methods, linear parameter varying, multiobjective optimization and evolutionary computations etc. These approaches have been well-established and led to a series of significant results. However, they are either not providing limit protection or requiring exhaustive computational resources, particularly when generating results into full flight envelope applications. Consequently a compromise between limit protection and computational complexity is necessitated. This note considers a sequential quadratic programming (SQP)-based method for full flight envelope investigations. The proposed method can provide important design guidance and the corresponding claims are validated through detailed analysis and simulations.

A creep-fatigue life prediction model considering multi-factor coupling effect

A creep-fatigue life prediction model based on a novel creep damage evaluation method (NCDEM) considering the multi-factor coupling effect is presented in this paper. Further, to verify the validity and practicability, the creep-fatigue life of GH4169 at 650 °C is calculated to compare with the experimental results. Ultimately, the prediction results are respectively compared with those of the creep-fatigue life prediction models based on the time fraction method (TFM), ductility exhaustion method (DEM), and strain energy density exhaustion method (SEDEM). Consequently, the prediction results are distributed in ±1.5 times dispersion band, which elucidates the creep-fatigue life prediction model proposed based on the NCDEM has the best ability.

Modeling and analysis of 3D radiative heat transfer in combustor

Compared with wall emission, gas thermal radiation is much more complicated because of its nongray and volumetric property. In this paper, a numerical method is established to calculate 3D radiative heat transfer in combustor by modelling radiative transfer as well as nongray radiative properties of combustion gases. Energy exchanges caused by thermal radiation and conduction are calculated and compared in a rectangular combustor, which shows the significant role of thermal radiation in heating fuel-air mixtures and prompting internal combustion reactions. Besides, radiative heat flux on the wall is also quite obvious although a non-contacting flow case, revealing the special challenges for thermal protections brought by radiant energy. Lastly, increasing the working pressure means much more participating species in radiative transfer process and the radiative effects will be also magnified. The numerical method in this paper provides a direct technique to analyze the role of thermal radiation in complex thermochemical reactions while the application case proves the necessity of coupling a high-accuracy radiation model when simulating combustion and flame propagation.

Effect of multi-zone effusion cooling on an adiabatic flat plate for gas turbine application

The present study performed a three-dimensional numerical analysis on an adiabatic flat plate with forward injection holes for multi-zone film cooling. The cooling holes were divided into three-zone, and the cold air was supplied from cylindrical holes at a velocity ratio of 0.5 and 1.5 with 30° inclination to the primary flow. The effect of multi-zone arrangement in film cooling effectiveness is studied, and a comparison between two-zone and three-zone arrangement has been made. Results show that the three-zone arrangement helps achieve better film cooling effectiveness than the two-zone arrangement due to the uniform flow of coolant at a higher velocity ratio. It also reduces the mass flow rate of secondary flow by decreasing the number of cylindrical holes in the perforated plate.