Effect of Loading Waveform and Spectrum Loading on the Fatigue Crack Growth Rate in Simulated Light Water Reactor Environments

Author(s):  
Norman Platts ◽  
Keith Rigby ◽  
David R. Tice ◽  
David I. Swan

High temperature water environments, typical of light water reactor primary coolant, are known to lead to significant environmental enhancement of fatigue crack growth of austenitic stainless steels. For PWR environments. these effects have recently been codified in ASME Code Case N-809. However, just as for the detrimental effect of these environments on fatigue endurance, plant experience indicates that crack growth rates must be significantly lower than predictions based on laboratory data using simple sawtooth waveforms. In order to explain this discrepancy, a significant amount of research has been conducted to quantify factors leading to crack growth rate retardation with sulfur content having been identified as significant in promoting crack growth rate retardation. However, the inherent conservatisms in current analysis techniques may be just as significant in generating the perceived over-conservatism of environmental fatigue crack growth laws such as Code Case N-809. The current work looks at the impact of waveform shape and spectrum loading on the level of environmental enhancement for a given stress intensity factor range and total rise time by considering simplified transients and loading spectra. The observations suggest that simplified definitions of total rise time used in fatigue assessments can lead to large over-estimation of actual fatigue damage. These data form the basis of an analytical methodology being developed by RollsRoyce (presented in a separate paper at this conference) aimed at partitioning damage across the loading cycle in order to remove over-conservatisms in current analytical methodologies.

Author(s):  
Alexandra Panteli ◽  
Norman Platts ◽  
David R. Tice

Fatigue crack growth of austenitic stainless steels can be enhanced significantly in high temperature light water reactor coolant environments and an ASME Code Case, N-809, has recently been developed to provide fatigue crack growth rate curves for these alloys in pressurized water reactor environments. However, under some conditions, the enhanced rates can decrease to rates close to those in air at long rise times, a process referred to as retardation which is not taken account of in the Code Case. An improved understanding of the mechanisms of both enhancement and retardation would be beneficial to determining whether advantage could be taken of these retarded rates in plant assessment. A number of studies have been undertaken to evaluate fatigue crack growth behavior in both air and water environments in order to provide mechanistic insight. Progress on this work will be described. The data from air and inert environments support the proposed mechanism of environmentally enhanced fatigue by environmental enhancement of planar slip, although it is not yet possible to differentiate between the impact of oxidation and corrosion hydrogen on the level of enhancement in aqueous environments. Testing in high temperature water environments suggests that both corrosive blunting and/or oxide-induced closure mechanisms may contribute to crack growth rate retardation under specific circumstances.


Author(s):  
Ernest D. Eason ◽  
Edward E. Nelson ◽  
Graham B. Heys

Models of fatigue crack growth rates for medium and low sulfur ferritic pressure vessel steels in pressurized water reactor (PWR) primary environments are developed based on a recent collection of UK data and the EPRI Database for Environmentally Assisted Cracking (EDEAC). The combined UK and EDEAC database contains a broader range of experimental conditions specific to PWRs than either database by itself. Both probabilistic and conventional crack growth rate models are developed that reduce unnecessary conservatism for medium and low sulfur PWR primary water applications and eliminate the explicit dependence on rise time that caused difficulties applying prior models.


2003 ◽  
Vol 125 (4) ◽  
pp. 385-392
Author(s):  
Ernest D. Eason ◽  
Edward E. Nelson ◽  
Graham B. Heys

Models of fatigue crack growth rates for medium and low sulfur ferritic pressure vessel steels in pressurized water reactor (PWR) primary environments are developed based on a recent collection of UK data and the EPRI Database for Environmentally Assisted Cracking (EDEAC). The combined UK and EDEAC database contains a broader range of experimental conditions specific to PWRs than either database by itself. Both probabilistic and conventional crack growth rate models are developed that reduce unnecessary conservatism for medium and low sulfur PWR primary water applications and eliminate the explicit dependence on rise time that caused difficulties applying prior models.


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