scholarly journals The Optimal Design Method and Standardized Mathematical Model of Tooth Profile Modification of Spur Gear

2016 ◽  
Vol 2016 ◽  
pp. 1-7 ◽  
Author(s):  
Wenjie Mei ◽  
Jingzhou Na ◽  
Fan Yang ◽  
Guike Shen ◽  
Jiawei Chen

The paper reports a tooth profile modification method of spur gear. After establishing a standardized mathematical model for optimized tooth profile and simulating meshing process with ANSYS finite element analysis, we obtained 625 groups of gear models with different modification parameters. The group with minimum transmission errors owns the optimal parameters. Genetic algorithm was adopted in the entire process for the purpose of reducing the variation of transmission errors in meshing process. The arc and parabolic modification were doing the same processing. After comparing the transmission errors fluctuation produced by the meshing process of gear of nonmodification with arc modification and parabolic modification, we found that the best modification effects of arc modification and parabolic modification were both reduced by 90%. The modification method makes the gear drive process more stable and efficient, and it is also promising in general application for gear drive.

2012 ◽  
Vol 499 ◽  
pp. 138-142
Author(s):  
Zhe Yuan ◽  
Yu Guo

The tooth profile modification can generally choose straight line modification, parabolic modification and arc modification. In order to accurately determine the tooth profile modification curves, basing on analysis of the vibration that effected by transmission error, a pair of gears meshing process is simulated with FEM approach. Aiming at reducing the fluctuation of transmission error, the transmission error curves of straight line modification, parabolic modification and arc modification with the same modification parameters are plotted, and the best modifications curve is obtained. The research shows that the approach is accurate to choose the best modification curve, and reduce the fluctuation of transmission error greatly. The approach illustrated in this paper provides a new way for designing the noiseless gears.


2011 ◽  
Vol 86 ◽  
pp. 384-388
Author(s):  
Yong Jun Wu ◽  
Jian Jun Wang ◽  
Qin Kai Han

A precise approach for the tooth profile modification (TPM) of helical gear is presented in the paper based on the static contact finite element analysis (FEA). The high-precision finite element model of helical meshing gear pairs is established. The type and amount of TPM are accurately determined by the static contact FEA results. The dynamic contact simulations of helical gears with and without tooth modification are investigated to estimate the vibration reduction effect of the TPM. Moreover the numerical simulations are compared with the experimental results. Both results show that the proposed precise TPM of helical gears is effective on vibration reduction around the working load, and the dynamic contact simulation is effective on estimating the vibration reduction influence of the TPM.


2015 ◽  
Vol 9 (1) ◽  
pp. 900-909
Author(s):  
Xiaochun Shi ◽  
Weidong He

Base on the characteristics of high-speed and heavy-load locomotive traction gear, a pre-grinding hob was designed which increased the thickness of the dangerous tooth root section as much as possible. The deformation and stress of the traction gears were calculated through the parameterized model established by finite element method. The tooth profile modification was implemented considering three locomotive working conditions including starting, sustain, and rapid operation. Finally, the related tests verified that the optimized transmission gear was in accordance the design requirements, the effect was good.


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