B20 Tool Path Generation by Using Configuration Space for Five-Axis Controlled Machining : Application to Rough Cutting by Using Square End Mill

2010 ◽  
Vol 2010.8 (0) ◽  
pp. 113-114
Author(s):  
Takuya MASUDA ◽  
Koichi MORISHIGE
2010 ◽  
Vol 447-448 ◽  
pp. 292-296
Author(s):  
Takuya Masuda ◽  
Koichi Morishige

In recent years, five-axis controlled machine tool attracts attention from the increase in demand for improvement of productivity. Five-axis controlled machine tool which is added two axes for rotating and tilting to three translational axes, and can give arbitrary tool attitudes for a workpiece.


2011 ◽  
Vol 5 (3) ◽  
pp. 412-419 ◽  
Author(s):  
Koichi Morishige ◽  
◽  
Makoto Kaneko

In this paper, the original configuration space is applied to generate tool path, which indicate locations of two rotational axes of a 5-axis controlled machine tool. Moreover, A-star algorithm that is one of the methods for route searching is applied to decide tool postures considering the motion of two rotational axes. The developed method can generate tool path limiting the number of used rotational axes, and reducing the moving amount of two rotational axes. Furthermore, the method can generate tool path that avoids the reverse rotation of two rotational axes, which might cause the machining error. As a result, an excellent finished surface is actually obtained, and the usefulness of the developed method is confirmed.


2012 ◽  
Vol 78 (793) ◽  
pp. 3305-3316 ◽  
Author(s):  
Noriyuki NATSUME ◽  
Keiichi NAKAMOTO ◽  
Tohru ISHIDA ◽  
Yoshimi TAKEUCHI

2021 ◽  
Author(s):  
Tianji Xing ◽  
Xuesen Zhao ◽  
Zhipeng Cui ◽  
Rongkai Tan ◽  
Tao Sun

Abstract The improvement of ultra-precision machining technology has significantly boosted the demand for the surface quality and surface accuracy of the workpieces to be machined. However, the geometric shapes of workpiece surfaces cannot be adequately manufactured with simple plane, cylindrical, or spherical surfaces because of their different applications in various fields. In this research, a method was proposed to generate tool paths for the machining of complex spherical surfaces based on an ultra-precise five-axis turning and milling machine with a C-Y-Z-X-B structure. Through the proposed tool path generation method, ultra-precise complex spherical surface machining was achieved. First, the complex spherical surface model was modeled and calculated, and then it was combined with the designed model to generate the tool path. Then the tool paths were generated with a numerically controlled (NC) program. Based on an ultra-precision three-coordinate measuring instrument and a white light interferometer, the machining accuracy of a workpiece surface was characterized, and t[1]he effectiveness of the provided tool path generation method was verified. The surface roughness of the machined workpiece was less than 90 nm. Furthermore, the surface roughness within the spherical region appeared to be less than 30 nm. The presented tool path generation method in this research produced ultra-precision spherical complex surfaces. The method could be applied to complex spherical surfaces with other characteristics.


Author(s):  
K. Nakamoto ◽  
K. Shirase ◽  
A. Morishita ◽  
E. Arai ◽  
T. Moriwaki

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