Pattern Formation in Directional Solidification

2003 ◽  
Vol 782 ◽  
Author(s):  
Mike Greenwood ◽  
Mikko Haataja ◽  
Nikolas Provatas

We simulate directional solidification using the phase field method solved with adaptive mesh refinement. We examine length scale selection for two cases. For small surface tension anisotropy directed at forty five degrees relative to the pulling direction, we observe a transition from a seaweed to dendrite morphology as the thermal gradient is lowered, consistent with recent experimental findings. We show that the morphology of crystal structures can be unambiguously characterized through the local interface velocity distribution. We derive semi-empirically a phase diagram for the transition from seaweed to dendrites as a function of thermal gradient and pulling speed. As surface tension anisotropy is increased and aligned with the pulling direction we observe cellular and dendritic arrays directed in the pulling direction. We characterize wavelength selection and obtain a new universal scaling of the wavelength that differs from previous theories.

2013 ◽  
Vol 470 ◽  
pp. 100-103
Author(s):  
Dong Sheng Chen ◽  
Ming Chen ◽  
Rui Chang Wang

PFM (phase field method) was employed to study microstructure evolution, and considering the effect of solute concentration to the undercooling, we developed a phase field model for binary alloy on the basis of pure substance model. In the paper, the temperature field and solute field were coupled together in the phase field model to calculate the crystal growth of magnesium alloy in directional solidification. The simulation results showed a non-planar crystal growth of planar to cellular to columnar dendrite, the comparison of different dendrite patterns were carried out in the numerical simulation, and with the increasing of the anisotropy, the second dendrite arms became more developed.


2013 ◽  
Vol 749 ◽  
pp. 660-667
Author(s):  
Yu Hong Zhao ◽  
Wei Jin Liu ◽  
Hua Hou ◽  
Yu Hui Zhao

The Phase Field model of solidification processes was carried out coupled with temperature field model. The influence of interface atomic time on dendrite growth morphology in undercooled melt was simulated with pure nickel. The experimental results show that when the interface atomic motion time parameter is minor, the liquid-solid interfaces were unstable, disturbance can be amplified easily so the complicated side branches will grow, and the disturbance speed up the dendrite growth. With the increase of , the liquid-solid interfaces become more stable and finally the smooth dendrite morphology can be obtained.


2018 ◽  
Vol 97 (3) ◽  
Author(s):  
Raphael Schiedung ◽  
Ingo Steinbach ◽  
Fathollah Varnik

2016 ◽  
Vol 795 ◽  
pp. 671-689 ◽  
Author(s):  
Chenglong Tang ◽  
Jiaquan Zhao ◽  
Peng Zhang ◽  
Chung K. Law ◽  
Zuohua Huang

The head-on collision, merging and internal mixing dynamics of two unequal-sized droplets were experimentally studied and interpreted, using water, $n$-decane and $n$-tetradecane to identify the distinguishing effects of surface tension and liquid viscosity on the merging and mixing patterns. It is shown that, upon merging of water and $n$-decane droplets, mushroom-like jets of dissimilar characteristics develop within the merged mass for small and large values of the impact Weber number (We), and that such jets are not developed for intermediate values of We. Furthermore, such jet-like mixing patterns were not observed for droplets of $n$-tetradecane, which has smaller surface tension and larger viscosity as compared to water. A regime nomogram relating the Ohnesorge and symmetric Weber numbers is constructed, providing a unified interpretation of the internal mixing patterns. Numerical simulations based on an improved volume-of-fluid method and an adaptive mesh refinement algorithm provide auxiliary diagnoses of the flow fields and the observed phenomena.


2014 ◽  
Vol 716-717 ◽  
pp. 133-136
Author(s):  
Fang Hui Liu ◽  
Ming Gao

In order to study the growth process and morphology of dendrite directly, a phase field model of binary alloy was established. In this model the order parameter equation was coupled with the temperature field and the solute field. The growing processes and morphology of dendrite were simulated by using this phase field model. Through analyzing the results, we discussed the effects of anisotropic strength and temperature gradient on dendrite morphology. The results shows that with the increasing of anisotropic strength, the dendrite growth rate of the dendrite will increase and the secondary branches appear more clearly. Besides, the temperature gradient has influence on the appearance of secondary arms during the dendrite growing. With the increase of temperature gradient, the size of secondary dendrite arms increase.


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