Study on Microstructural Evolution of Binary Alloy Crystal Growth in Directional Solidification Process

2013 ◽  
Vol 470 ◽  
pp. 100-103
Author(s):  
Dong Sheng Chen ◽  
Ming Chen ◽  
Rui Chang Wang

PFM (phase field method) was employed to study microstructure evolution, and considering the effect of solute concentration to the undercooling, we developed a phase field model for binary alloy on the basis of pure substance model. In the paper, the temperature field and solute field were coupled together in the phase field model to calculate the crystal growth of magnesium alloy in directional solidification. The simulation results showed a non-planar crystal growth of planar to cellular to columnar dendrite, the comparison of different dendrite patterns were carried out in the numerical simulation, and with the increasing of the anisotropy, the second dendrite arms became more developed.

2013 ◽  
Vol 842 ◽  
pp. 57-60 ◽  
Author(s):  
Yan Bo Dong ◽  
Ming Chen ◽  
Xi Wang

The competitive growth of multiple dendrites and crystal growth of directional solidification in a Mg-Al binary alloy were simulated using phase-field model, and the effect of undercooling value on the microstructural dendritic growth pattern in directional solidification process was studied in the paper. The simulation results showed the impingement of the adjacent grains, which made the dendrite growth inhibited in the competitive growth of multiple dendrites, and in directional solidification process, quantitative comparison of different undercooling values that predicted the columnar dendrite evolution were carried out. With the increasing of the undercooling value, the dendrite tip radius and second dendrite arms became smaller, and the crystal structure is more uniform and dense.


2014 ◽  
Vol 716-717 ◽  
pp. 133-136
Author(s):  
Fang Hui Liu ◽  
Ming Gao

In order to study the growth process and morphology of dendrite directly, a phase field model of binary alloy was established. In this model the order parameter equation was coupled with the temperature field and the solute field. The growing processes and morphology of dendrite were simulated by using this phase field model. Through analyzing the results, we discussed the effects of anisotropic strength and temperature gradient on dendrite morphology. The results shows that with the increasing of anisotropic strength, the dendrite growth rate of the dendrite will increase and the secondary branches appear more clearly. Besides, the temperature gradient has influence on the appearance of secondary arms during the dendrite growing. With the increase of temperature gradient, the size of secondary dendrite arms increase.


2013 ◽  
Vol 774-776 ◽  
pp. 703-706
Author(s):  
Ming Chen ◽  
Yu Jiang ◽  
Wen Long Sun ◽  
Xiao Dong Hu ◽  
Chun Li Liu

Phase field method (PFM) offers the prospect of carrying out realistic numerical calculation on dendrite growth in metallic systems. The dendritic growth process of multiple dendrites and direcitonal solidification during isothermal solidifications in a Fe-0.5mole%C binary alloy were simulated using phase field model. Competitive growth of multiple equiaxed dendrites were simulated, and the effect of anisotropy on the solute segregation and microstructural dedritic growth pattern in directional solidification process was studied in the paper. The simulation results showed the impingement of arbitrarily oriented grains, and the grains began to impinge and coalesce the adjacent grains with time going on, which made the dendrite growth inhibited obviously. In the directional solidification, the maximum concentration gradient showed in the dendrite tip, and highest solute concentration existed at the bottom of the dendrites. With the increasing of the anisotropy, dendrite tip radius became smaller, and the crystal structure is more uniform and dense.


2014 ◽  
Vol 15 (1) ◽  
pp. 76-92 ◽  
Author(s):  
Guang Lin ◽  
Jie Bao ◽  
Zhijie Xu ◽  
Alexandre M. Tartakovsky ◽  
Charles H. Henager

AbstractIn this study, we present a new numerical model for crystal growth in a vertical solidification system. This model takes into account the buoyancy induced convective flow and its effect on the crystal growth process. The evolution of the crystal growth interface is simulated using the phase-field method. A semi-implicit lattice kinetics solver based on the Boltzmann equation is employed to model the unsteady incompressible flow. This model is used to investigate the effect of furnace operational conditions on crystal growth interface profiles and growth velocities. For a simple case of macroscopic radial growth, the phase-field model is validated against an analytical solution. The numerical simulations reveal that for a certain set of temperature boundary conditions, the heat transport in the melt near the phase interface is diffusion dominant and advection is suppressed.


2011 ◽  
Vol 415-417 ◽  
pp. 1482-1485
Author(s):  
Chuang Gao Huang ◽  
Ying Jun Gao ◽  
Li Lin Huang ◽  
Jun Long Tian

The second phase nucleation and precipitation around the edge dislocation are studied using phase-field method. A new free energy function is established. The simulation results are in good agreement with that of theory of dislocation and theory of non-uniform nucleation.


2020 ◽  
Vol 6 (1) ◽  
Author(s):  
Qiao Wang ◽  
Geng Zhang ◽  
Yajie Li ◽  
Zijian Hong ◽  
Da Wang ◽  
...  

AbstractRechargeable batteries have a profound impact on our daily life so that it is urgent to capture the physical and chemical fundamentals affecting the operation and lifetime. The phase-field method is a powerful computational approach to describe and predict the evolution of mesoscale microstructures, which can help to understand the dynamic behavior of the material systems. In this review, we briefly introduce the theoretical framework of the phase-field model and its application in electrochemical systems, summarize the existing phase-field simulations in rechargeable batteries, and provide improvement, development, and problems to be considered of the future phase-field simulation in rechargeable batteries.


2013 ◽  
Vol 749 ◽  
pp. 660-667
Author(s):  
Yu Hong Zhao ◽  
Wei Jin Liu ◽  
Hua Hou ◽  
Yu Hui Zhao

The Phase Field model of solidification processes was carried out coupled with temperature field model. The influence of interface atomic time on dendrite growth morphology in undercooled melt was simulated with pure nickel. The experimental results show that when the interface atomic motion time parameter is minor, the liquid-solid interfaces were unstable, disturbance can be amplified easily so the complicated side branches will grow, and the disturbance speed up the dendrite growth. With the increase of , the liquid-solid interfaces become more stable and finally the smooth dendrite morphology can be obtained.


2014 ◽  
Vol 704 ◽  
pp. 17-21 ◽  
Author(s):  
Alexandre Furtado Ferreira ◽  
José Adilson de Castro ◽  
Ivaldo Leão Ferreira

The microstructure evolution during the directional solidification of Al-Cu alloy is simulated using a phase field model. The transformation from liquid to solid phase is a non-equilibrium process with three regions (liquid, solid and interface) involved. Phase field model is defined for each of the three regions. The evolution of each phase is calculated by a set of phase field equations, whereas the solute in those regions is calculated by a concentration equation. In this work, the phase field model which is generally valid for most kinds of transitions between phases, it is applied to the directional solidification problem. Numerical results for the morphological evolution of columnar dendrite in Al-Cu alloy are in agreement with experimental observations found in the literature. The growth velocity of the dendrite tip and the concentration profile in the solid, interface and liquid region were calculated.


2012 ◽  
Vol 190-191 ◽  
pp. 522-527
Author(s):  
Zhi Yi Ruan ◽  
Sheng Da Zeng ◽  
Li Xin Lin ◽  
Lu Rong Wu

Using fractal theory simulation of dendrite crystal DLA growth model of pure substance, the undercooling during solidification process of crystal nucleation is simulated; and then in the crystal nuclei are formed on the basis of a pure substance, the phase field model and combined with the finite difference method further differentiation simulation of dendrite crystal growth. According to MATLAB programming, the simulation results obtained by field and temperature field can be seen in the DLA growth, growth model with random premise, for the same kind of material simulated dendrite crystal have both similarities and differences exist. Then, we can get the conclusion, through fractal growth of DLA model with phase field model of dendrite nucleation, growth process is carried out the simulation results, a simple by phase field model is more accord with the dendrite crystal in the experiment.


2002 ◽  
Vol 753 ◽  
Author(s):  
Chen Shen ◽  
Michael J. Mills ◽  
Yunzhi Wang

ABSTRACTWe incorporate γ-surface data of both γ and γ′ phases from ab initio calculations into the phase field model to study dislocation dissociation and interaction with γ′ particles in Ni-based superalloys. Through three examples we demonstrate the unique capabilities of the model in characterizing the core structure of a dissociated superdislocation in γ′ phase, the creation and annihilation of planar defects such as CSF and APB caused by dislocation cutting through the γ′ phase and the interplay between the cutting and looping mechanisms.


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