Inductive Thermography as Non-Destructive Testing for Railway Rails

Inductive thermography is a non-destructive testing method, whereby the specimen is slightly heated with a short heating pulse (0.1–1 s) and the temperature change on the surface is recorded with an infrared (IR) camera. Eddy current is induced by means of high frequency (HF) magnetic field in the surface ‘skin’ of the specimen. Since surface cracks disturb the eddy current distribution and the heat diffusion, they become visible in the IR images. Head checks and squats are specific types of damage in railway rails related to rolling contact fatigue (RCF). Inductive thermography can be excellently used to detect head checks and squats on rails, and the method is also applicable for characterizing individual cracks as well as crack networks. Several rail pieces with head checks, with artificial electrical discharge-machining (EDM)-cuts and with a squat defect were inspected using inductive thermography. Aiming towards rail inspection of the track, 1 m long rail pieces were inspected in two different ways: first via a ‘stop-and-go’ technique, through which their subsequent images are merged together into a panorama image, and secondly via scanning during a continuous movement of the rail. The advantages and disadvantages of both methods are compared and analyzed. Special image processing tools were developed to automatically fully characterize the rail defects (average crack angle, distance between cracks and average crack length) in the recorded IR images. Additionally, finite element simulations were used to investigate the effect of the measurement setup and of the crack parameters, in order to optimize the experiments.

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A REVIEW ON EDDY CURRENT THERMOGRAPHY TECHNIQUE FOR NON-DESTRUCTIVE TESTING APPLICATION

Jurnal Teknologi ◽

10.11113/.v78.7656 ◽

2016 ◽

Vol 78 (11) ◽

Author(s):

N. S. Rusli ◽

I. Z. Abidin ◽

S. A. Aziz

Keyword(s):

Defect Detection ◽

Eddy Current ◽

Infrared Camera ◽

Heat Diffusion ◽

Non Destructive Testing ◽

Destructive Testing ◽

Quantitative Characterisation ◽

Optimum Heating ◽

Non Destructive ◽

Eddy Current Heating

Eddy current thermography is one of the non-destructive testing techniques that provide advantages over other active thermography techniques in defect detection and analysis. The method of defect detection in eddy current thermography has become reliable due to its mode of interactions i.e. eddy current heating and heat diffusion, acquired via an infrared camera. Such ability has given the technique the advantages for non-destructive testing applications. The experimental parameters and settings which contribute towards optimum heating and defect detection capability have always been the focus of research associated with the technique. In addition, the knowledge and understanding of the characteristics heat distribution surrounding a defect is an important factor for successful inspection results. Thus, the quantitative characterisation of defect by this technique is possible compared to the conventional non-destructive which only acquired qualitative result. In this paper, a review of the eddy current thermography technique is presented which covers the physical principles of the technique, associated systems and its applications. Works on the application of the technique have been presented and discussed which demonstrates the ability of eddy current thermography for non-destructive testing of conductive materials.

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