A Novel Pulsed Eddy Current Criterion for Non-Ferromagnetic Metal Thickness Quantifications under Large Liftoff

The pulsed eddy current (PEC) inspection is considered a versatile non-destructive evaluation technique, and it is widely used in metal thickness quantifications for structural health monitoring and target recognition. However, for non-ferromagnetic conductors covered with non-uniform thick insulating layers, there are still deficiencies in the current schemes. The main purpose of this study is to find an effective feature, to measure wall thinning under the large lift-off variations, and further expand application of the PEC technology. Therefore, a novel method named the dynamic apparent time constant (D-ATC) is proposed based on the coil-coupling model. It associates the dynamic behavior of the induced eddy current with the geometric dimensions of the non-ferromagnetic metallic component by the time and amplitude features of the D-ATC curve. Numeral calculations and experiments show that the time signature is immune to large lift-off variations.

Research of oscillation mode in automated pulsed eddy current testing systems

The formation and analysis of eddy current probe signals obtained in pulsed excitation mode is considered. The proposed method of implementing pulsed eddy current testing with the formation of attenuating harmonic oscillations is more resistant to the effects of noise and interference that accompany the process of inspected object parameters evaluation. The equivalent scheme of the system “test object–eddy current probe” is developed and analyzed. The obtained mathematical model of the eddy current probe signals allowed proposing the natural frequency and the attenuation as informative signals parameters, which are determined from signals phase and amplitude characteristics. Developed algorithm and the proposed methodology was implemented for evaluation of eddy current signals parameters and related characteristics of testing objects. This method was experimentally verified on a series of different test specimens. The obtained results confirm the possibility to apply the proposed informative signals to solve some problems concerned with automated eddy current testing. The formation and analysis of eddy current probe signals obtained in pulsed excitation mode are considered. The proposed method of implementing pulsed eddy current testing with the formation of attenuating harmonic oscillations is more resistant to the effects of noise and interference that accompany the process of automated eddy current testing. The equivalent scheme of the system “test object–eddy current probe” is developed and analyzed. The obtained mathematical model of the eddy current probe signals allows proposing the natural frequency and the attenuation as informative signals parameters, which are determined from signal phase and amplitude characteristics. Methods of increasing the accuracy of determining the eddy current probe signals attenuation and frequency using trends of signals phase and amplitude characteristics are considered. The proposed signal processing method was verified by modeling the process of determining the eddy current probe signals attenuation and the frequency from the signal with Gaussian noise. Algorithmic and software were developed based on the simulation results and the proposed improved methodology was implemented for determining signals parameters and related parameters and characteristics of testing objects.

Quantitative Evaluation of Multi-Annular Downhole Corrosion Using Time-Domain Electromagnetic Measurements

A novel electromagnetic instrument is presented that uses transient or pulsed eddy current measurements to perform quantitative evaluation of downhole corrosion in four concentric tubulars individually, and to inspect a fifth tubular qualitatively. Case studies are presented that compare results from this instrument with industry-standard single-string evaluation tools such as multi-finger calipers and high-resolution magnetic flux leakage tools. The new instrument is based on transient or pulse eddy current technology and comprises three highly sensitive sensors that simultaneously achieve high-resolution of the inner barrier and high radial depth of investigation for up to five barriers. Each sensor induces coaxial rings of eddy currents in multiple concentric tubulars and measures a time-varying response from the outward-diffusing eddy currents. The full transient responses from multiple sensors are then interpreted to obtain individual tubular thickness profiles. Case studies are presented where the thickness profiles of outer barriers are obtained with the new instrument and are compared with high-resolution benchmark logs of multi-finger calipers and magnetic flux leakage tool. The benchmark logs were measured when the outer barrier was directly accessible because, either the inner barriers were not yet present, or the inner barriers were removed. These comparisons show that the new electromagnetic instrument is able to provide accurate individual tubular corrosion evaluation while logging through tubing. This ability is invaluable for proactive well integrity management because electrochemical corrosion, which is the primary corrosion mechanism in these wells, causes the outermost casing to fail first and then continues to penetrate inwards. Therefore, the new electromagnetic instrument enables early diagnosis of the outer tubulars to identify potential weak zones in the completion string while logging through tubing and eliminating the cost of pulling completions for this purpose. This paper describes the advantages and limitations of state-of-the-art multi-sensor pulsed eddy current measurements for individual barrier thicknesses of four or five strings. New case studies with high-resolution magnetic flux leakage tools and multi-finger calipers support these conclusions.

Study and quantitative assessment of the structural inhomogeneities parameters of composite materials

The possibility of determining the size of the delamination region and the depth of its location in non-metallic multilayer weakly conductive materials using a unique pulsed eddy-current equipment by scanning the sample and registering the region of increasing amplitude of the differential signal has been practically confirmed. The nonstationary thermal and holographic interferometry method is used to obtain information on the shape and size of the bundles. For experimental testing, samples were used made of carbon fiber composite materials with artificially created defects in the structure of the material in the form of delaminations of various sizes and shapes.