Wind Turbine Generator Controller Signals Supervised Machine Learning for Shaft Misalignment Fault Detection: A Doubly Fed Induction Generator Practical Case Study

With a continued strong increase in wind generator applications, the condition monitoring of wind turbine systems has become ever more important in ensuring the availability and reduced cost of produced power. One of the key turbine conditions requiring constant monitoring is the generator shaft alignment, which if compromised and untreated can lead to catastrophic system failures. This study explores the possibility of employing supervised machine learning methods on the readily available generator controller loop signals to achieve detection of shaft misalignment condition. This could provide a highly noninvasive and low-cost solution for misalignment monitoring in comparison with the current misalignment monitoring field practice that relies on invasive and costly drivetrain vibration analysis. The study utilises signal datasets measured on a dedicated doubly fed induction generator test rig to demonstrate that high consistency and accuracy recognition of shaft angular misalignment can be achieved through the application of supervised machine learning on controller loop signals. The average recognition accuracy rate of up to 98.8% is shown to be attainable through analysis of a key feature subset of the stator flux-oriented controller signals in a range of operating speeds and loads.