A Framework in Calibration Process for Line Structured Light System Using Image Analysis

Line structured light systems have been widely applied in the measurement of various fields. Calibration has been a hot research topic as a vitally important process of the line structured light system. The accurate calibration directly affects the measurement result of the line structured light system. However, the external environment factors, such as uneven illumination and uncertain light stripe width, can easily lead to an inaccurate extraction of light stripe center, which will affect the accuracy of the calibration. An image analysis-based framework in the calibration process was proposed for the line structure light system in this paper. A three-dimensional (3D) vision model of line structure light system was constructed. An image filtering model was established to equalize the uneven illumination of light stripe image. After segmenting the stripe image, an adaptive window was developed, and the width of the light stripe was estimated by sliding the window over the light stripe image. The light stripe center was calculated using the gray centroid method. The light plane was fitted based on the calibration points coordinates acquired by the camera system. In the measurement experiment of standard gauge block width, the maximum and minimum average deviations of 0.021 pixels and 0.008 pixels and the maximum and minimum absolute deviations of 0.023 pixels and 0.009 pixels could be obtained by using the proposed method, which implies the accuracy of the proposed method.