Quality control on crimping of large diameter welding pipe

2012 ◽  
Vol 25 (6) ◽  
pp. 1264-1273 ◽  
Author(s):  
Lifeng Fan ◽  
Ying Gao ◽  
Qiang Li ◽  
Hongshen Xu
2014 ◽  
Vol 997 ◽  
pp. 517-521
Author(s):  
Li Feng Fan ◽  
Ying Gao ◽  
Jian Bin Yun ◽  
Lin Feng Dong

Crimping is widely used in production of large diameter submerged-arc welding pipes. Traditionally, the designers obtain the technical parameters for crimping from experience or trial-errors by experiments. To tackle this problem, a theoretical analytical model is proposed to analysis crimping forming process. In this paper, taking the crimping of X80 steel Φ1219mm×22mm×12000mm welding pipe for instance, the theoretical analytical model is constructed by quadratic polynomial curve fitting technique and mechanics theory. And it is verified by a comparison with experiment results. Thus, the presented model of this research provides an effective path to design crimping parameters.


Author(s):  
Yong-Yi Wang ◽  
Ming Liu ◽  
Steve Rapp ◽  
Laurie Collins

API 5L allows skelp-end welds (SEWs) in finished pipes with some restriction on their position relative to the pipe ends. However, the overall acceptance of SEWs by the pipeline industry is spotty. For large diameter pipes, there could be one SEW for every five to seven joints of pipes. Therefore, allowing SEWs in finished pipes offers meaningful economic advantages to both pipe suppliers and purchasers when the quality of the SEWs can be assured. A joint industry project (JIP) was formed to develop uniformly acceptable inspection and test plans (ITPs) for SEWs. The JIP members included the five linepipe manufacturers and six pipeline operators. The ITPs were developed through two parallel processes: (1) fitness-for-service analysis of the SEWs under a variety of loading conditions expected in the entire service life of a pipeline, and (2) consensus building based on the best practice and quality control protocols. The JIP group reviewed the suitability of existing QA procedures for SEWs and sought to provide users further assurance by developing supplemental QA/QC procedures. The ITPs contain additional provisions to supplement the requirements of the accepted industry standards, such as API 5L and CSA Z245.1. They incorporated specific quality control measures that address concerns in certain perceived weak points of SEWs, including the effects of coil-end properties, weld quality at T-joints, and open-root forming of the partial-penetration ID weld. This paper summarizes the deliberation and recommended resolution of several key issues related to the perceived quality concerns of SEWs. A companion paper covers the fitness-for-service analysis of SEWs [1]. The project group, led by respective organizations of the authors, is working with API 5L committee to adopt some of the recommendations in the future revisions of API 5L.


2014 ◽  
Vol 623 ◽  
pp. 113-116
Author(s):  
Li Feng Fan ◽  
Ying Gao ◽  
Jia Xin Yan ◽  
Jian Bin Yun

JCO forming is one of manufacture mode widely used in production of large diameter submerged-arc welding pipes, in which JCO forming process is progressive multi-step air bending. In order to improve JCO forming quality, it is necessary to analysis deformation characteristic of air bending. So, air bending is analyzed using finite element method. Taking the air bending of X80 steel Φ1219mm×22mm×12000mm welding pipe for instance, the air bending is simulated by finite element (FE) code ABAQUS. In this paper, the simulation data is validated by experiments and a comparison showed a good agreement with experiments results. The stress/strain from simulation is discussed. Thus, the results of research provides a basis to improve JCO forming quality.


2016 ◽  
Vol 4 (3) ◽  
pp. 268-277 ◽  
Author(s):  
Li-Feng Fan ◽  
Jia-Xin Yan ◽  
Ying Gao ◽  
Jian-Bin Yun

2014 ◽  
Vol 623 ◽  
pp. 129-132
Author(s):  
Jia Xin Yan ◽  
Jian Bin Yun ◽  
Li Feng Fan

Crimping is widely used in production of large diameter submerged-arc welding pipes. In crimping process, mould is one of the main factors which influences the quality of forming and should be considered at the stage of designing the forming die and process. So, Effects of mould on crimping is researched using finite element method. Taking the crimping of X80 steel Φ1219mm×22mm×12000mm welding pipe for instance, the crimping forming process is simulated by finite element (FE) code ABAQUS. In this paper, the simulation data is validated by product and a comparison showed a good agreement with product results. The stress/strain from simulation is discussed. Thus, the results of research provides a basis to choose mould.


2014 ◽  
Vol 623 ◽  
pp. 117-120 ◽  
Author(s):  
Li Feng Fan ◽  
Ying Gao ◽  
Jia Xin Yan ◽  
Jian Bin Yun

JCO forming is one of manufacture mode widely used in production of large diameter submerged-arc welding pipes, in which JCO forming process is progressive multi-step air bending. In order to improve JCO forming quality, it is necessary to predict springback of air bending. In this paper, air bending is simulated using finite element method, but simulation parameters directly affected prediction precision. So, taking the air bending of X80 steel Φ1219mm×22mm×12000mm welding pipe for instance, the air bending is simulated by finite element (FE) code ABAQUS. The effects of simulation parameters on springback is discussed. Thus, the results of research provides a basis to improve prediction precision of springback in air bending of JCO forming.


2015 ◽  
Vol 22 (7) ◽  
pp. 2540-2548 ◽  
Author(s):  
Li-feng Fan ◽  
Ying Gao ◽  
Jian-bin Yun ◽  
Zhi-peng Li

Author(s):  
Ming Liu ◽  
Yong-Yi Wang ◽  
Steve Rapp

For large diameter spiral pipes, there can be one skelp-end weld (SEW) in every 5–7 joints of pipes. The industry acceptance of SEWs is uneven although API 5L permits SEWs in finished pipes. A joint industry project (JIP) [1] was formed to develop uniformly acceptable inspection and test plans (ITPs) for SEWs. The development was conducted through two parallel processes: (1) fitness-for-service analysis of the SEWs under a variety of loading conditions expected in their life time and (2) consensus building based on the best practice and quality control protocols. This paper details the fitness-for-service analysis of SEWs. A companion paper provides a summary of the recommended ITPs developed in the JIP [2]. In the fitness-for-service analysis, the SEWs were subjected to a variety of loading conditions covering construction, commissioning, and normal service with and without internal pressure. For in-service loading, both static and cyclic loading was considered. The extensive fitness-for-service analysis demonstrated that there is no inherent integrity risk associated with the SEWs when these welds are manufactured, tested, and inspected using generally accepted quality control measures applied to helical seam welds. Additional inspection and quality control for coil end properties and T-joints are recommended in the companion paper.


2014 ◽  
Vol 623 ◽  
pp. 125-128 ◽  
Author(s):  
Li Feng Fan ◽  
Ying Gao ◽  
Jia Xin Yan ◽  
Jian Bin Yun

Mechanical expanding is widely used in production of large diameter submerged-arc welding pipes. To improve welded pipe quality, it is necessary to analysis deformation characteristic of mechanical expanding forming process. So, mechanical expanding is analyzed using finite element method.. Taking the expanding of X80 steel Φ1219mm×22mm×12000mm welding pipe for instance, the mechanical expanding forming process is simulated by finite element (FE) code ABAQUS. In this paper, the simulation data is validated by experiments and a comparison showed a good agreement with experiments results. The deformation characteristic of mechanical expanding is discussed. Thus, the result of research provides a basis to improve welded pipe quality.


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