Micro Aspheric Glass Lens Molding Process

2012 ◽  
Vol 48 (15) ◽  
pp. 182 ◽  
Author(s):  
Shaohui YIN
2012 ◽  
Vol 497 ◽  
pp. 245-249
Author(s):  
Dao Cheng Zhang ◽  
Ke Jun Zhu ◽  
Yong Jian Zhu ◽  
Shao Hui Yin ◽  
Jian Wu Yu

Glass lens molding is a high-volume fabrication method for producing optical components. In this paper, combined with the orthogonal test method and finite element method (FEM) simulation, the coupled thermo-mechanical analysis was carried out to analyze the key process factors. In order to reduce the testing time, an orthogonal test with three sets of level factors and three parameters is conducted to obtain the optimal molding process parameters. The result shows that the most significant parameter is molding velocity, the other effect parameters are molding temperature and friction coefficient. According to the previous analysis of orthogonal experiment, it is shown that the best optimal finishing process parameters were A2B1C1.


2010 ◽  
Vol 97-101 ◽  
pp. 2965-2969
Author(s):  
Yong Jian Zhu ◽  
Shao Hui Yin ◽  
Wei Qing Pan ◽  
Yu Feng Fan ◽  
Kun Tang

The lens molding technology has become a promising fabrication method for glass lens, especially for aspheric glass lens in batch. Because during the real compression molding, the error compensation for mold shape turns very difficult, the mold needs to be repaired repeatedly to meet the requirements of lens molding. To solve this problem, a cooperative design scheme is proposed. However, the scheme is not limited to solving the mold repairing; it also aims to providing the integrated and optimal design for aspheric glass-lens mold. In fact, the cooperative scheme is a collaborative software platform, which integrates with data processing, optical design, finite element analysis, error compensation and mechanical design for lens molding. On this platform, users only need to submit the (camera) lens parameters or measured data of aspheric lens, and then the platform can provide the final mold drawings, which will be input in the CNC software of ultra-precision machine and guide the mold fabrication. Meanwhile, the cooperative platform is Network-based PDM system, so designers could remotely communicate with it and help to finish the mold design jointly. In this case, the cooperative design could tremendously improve the efficiency and accuracy of lens molding.


2017 ◽  
Vol 12 (1) ◽  
pp. 66-76 ◽  
Author(s):  
Shaohui Yin ◽  
Hongpeng Jia ◽  
Guanhua Zhang ◽  
Fengjun Chen ◽  
Kejun Zhu

2013 ◽  
Vol 706-708 ◽  
pp. 1353-1356
Author(s):  
Ling Jiang Ouyang ◽  
Jian Zhang

Glass lens molding process is a high-volume fabrication method for producing optical components. In this paper, combined with thermal-mechanical coupled analysis and finite element method (FEM) simulation, An axisymmetric model of the GMP is built. Based on this model, FEM on the basis of the commercial FEM software MSC.Marc is conducted to study the pressing process in glass molding. The effects of molding temperature, pressing velocity, and friction on maximum residual stress are calculated. The result shows that the stress decreases at the higher molding temperature, lower pressing velocity and friction.


2010 ◽  
Vol 126-128 ◽  
pp. 564-569 ◽  
Author(s):  
Shao Hui Yin ◽  
Ke Jun Zhu ◽  
Yu Fang Wang ◽  
Feng Jun Chen ◽  
Yu Wang

Glass lens molding is an effective approach to produce precision micro aspheric glass lens at high efficiency. In this paper, a new two-step isothermal glass molding process was proposed. The mechanisms of new molding process were analyzed. Finite element simulation was conducted to analyze the key factors such as the pressing load, die damage, molding time and residual stress of lens during the traditional molding and the two-step isothermal molding. The results showed that the two-step isothermal glass lens molding process may decrease residual stress and improve stress and strain distribution. Furthermore, prolong the service life of die.


2010 ◽  
Vol 2010.23 (0) ◽  
pp. 387-388
Author(s):  
Shiro Yoshida ◽  
Yukio Kitajima ◽  
Hidekazu Sawae

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