Optimization Design of Surface Wave Electromagnetic Acoustic Transducers Based on Simulation Analysis and Orthogonal Test Method

The energy conversion of electromagnetic acoustic transducers (EMATs) is typically lower, which seriously restricts the application of EMATs in the field of non-destructive testing and evaluation. In this work, parameters of surface wave EMATs, including structural parameters and electrical parameters, are investigated using the orthogonal test method to improve the transducer’s energy conversion efficiency. Based on the established finite element 2-D model of EMATs, the amplitude of the displacement components at the observation point of a plate is the optimization objective to be maximized with five parameters pertaining to the magnets, meander-line coils, and excitation signal as design variables. Results show that the signal amplitude of EMATs is 3.48 times on in-plane and 3.49 times on out-of-plane, respectively, compared with the original model. Furthermore, a new material (amorphous nanocrystalline material of type 1K107) is applied to optimize the magnetic circuit of EMATs and enhance the eddy current in an aluminum plate to increase the signal amplitude. Finally, the signal amplitudes obtained from the three types of models, that is, the original one, the optimization one after an orthogonal test, and the optimization one with the addition of magnetic concentrators, are analyzed and compared, indicating that the signal amplitude, compared with the original one, is 6.02 times on in-plane and 6.20 times on out-of-plane, respectively.

DEVELOPMENT AND TESTING OF SOIL IMPURITIES REMOVING APPARATUS FOR POTATO

Aiming at the problem that contain more soil impurities of potato post-harvest, which affects subsequent deep processing, an apparatus for removing soil impurities from potato was developed. The whole structure is mainly composed of frame, feeding port, flexible rubber finger conveying mechanism, slender filament rotary brushing mechanism, discharging port and the like. The research and analysis determined that the main parameters influencing the soil impurities removal performance were the movement speed of conveying mechanism, the movement speed of brushing mechanism and the clearance between conveying mechanism and brushing mechanism (hereinafter referred to as the mechanism clearance). Taking the main influencing parameters as test factors, and the soil impurities removal rate and potato damage rate as indexes, the orthogonal test with three factors and three levels was carried out. The optimal parameter combination was obtained as follows: the movement speed of conveying mechanism was 0.35m/s, the movement speed of brushing mechanism was 0.40m/s, and the mechanism clearance was 55mm. At this time, the average soil impurities removal rate was 87.18%, and the potato average damage rate was 1.95%, which met the requirements of potato cleaning operation.

DEVELOPMENT AND TEST OF CORN STRAW KNEADING AND CONVEYING DEVICE

Aiming at the low comprehensive utilization rate of corn straw resources, a straw kneading and cutting conveyor suitable for corn harvester was designed to improve the utilization rate of corn straw resources. The workbench module of ANSYS is used to carry out modal analysis of the two blades, and it is determined that the vibration frequency will not cause damage to the blade sweeping bore. By changing the structure of the movable blade shaft, the speed of the blade shaft can be reduced while ensuring the effect of straw crushing and collecting. In order to determine the best working parameters, three-factor and three-level orthogonal test was carried out with blade arrangement, blade shaft speed and length of feed straw as test factors, and the crushing rate of straw as evaluation index. The results show that the main factors influencing the crushing rate of straw are blade shaft speed, blade arrangement and the minor factor is the length of feed straw. Finally, the optimum combination parameters, blade arrangement, blade shaft speed 400 r/min and whole plant feed with straw, were determined. The corresponding straw crushing rate was 96.39%. The research meets the requirements of straw crushing and can provide technical scheme for comprehensive utilization of corn straw.

Optimal Proportion of Similar Materials and Rockburst Tendency of White Sandstone

To explore the tendency of rockburst, a similar material ratio was optimised based on white sandstone. Quartz sand, iron powder, gypsum, cement, retarder, and a water-reducing agent were used as the main materials. The orthogonal test design principle was used to determine the four-factor and four-level orthogonal test design with the quartz sand content, iron powder content, gypsum-cement ratio, and sand particle size as the influencing factors. Uniaxial compression tests and tensile tests were conducted on similar material models. The tensile strength and elastic modulus were analysed, the significance of each influencing factor was investigated, and the test results of the similar materials were fitted. The optimal ratios of the similar materials of white sandstone were found to be quartz sand content of 36%, iron powder content of 1.9%, gypsum-cement ratio of 1.8 : 1, and sand particle size of 2–4 mm. The physical and mechanical properties of the similar materials were consistent with those of white sandstone. The mechanical properties of the similar materials were compared with those of the original rock. By judging the rockburst propensity and verifying the index, it is concluded that the similar materials can effectively simulate the characteristics of white sandstone, which is an ideal similar material of rockburst, and they all show strong rockburst propensity. The rock specimens with optimal proportions were produced, and the internal energy changes and rockburst mechanisms of the model at different temperatures were discussed. The results show that the rockburst process is closely related to energy, such as thermal energy and elastic strain energy, and the rock failure process can be divided into three main stages: energy accumulation, microcrack formation and propagation, and crack penetration and bursting. It provides an experimental basis for the preparation of rockburst similar materials that are more in line with the actual situation of the project and provides a basis for discussing the energy criterion of rockburst.

Mechanical Properties and Thermal Conductivity of Thermal Insulation Board Containing Recycled Thermosetting Polyurethane and Thermoplastic

This study used a mechanochemical method to analyze the recycling mechanism of polyurethane foam and optimize the recycling process. The use of mechanochemical methods to regenerate the polyurethane foam powder breaks the C–O bond of the polyurethane foam and greatly enhances the activity of the powder. Based on orthogonal test design, the mesh, proportion, temperature, and time were selected to produce nine recycled boards by heat pressing. Then, the influence of four factors on the thermal conductivity and tensile strength of the recycled board was analyzed. The results show that 120 mesh polyurethane foam powder has strong activity, and the tensile strength can reach 9.913 Mpa when it is formed at 205 °C and 40 min with 50% PP powder. With the help of the low thermal conductivity of the polyurethane foam, the thermal conductivity of the recycled board can reach 0.037 W/m·K at the parameter of 40 mesh, 80%, 185 °C, 30 min. This research provides an effective method for the recycling of polyurethane foam.

Effect of Perforation Dyeing Technique on Color Difference, Colorfastness, and Basic Density of Living Red-Heart Chinese Fir

Red-heart Chinese fir is an excellent geographic provenance of Cunninghamia lanceolata, with high-value red heartwood. However, the formation of red heartwood is usually slow. To quickly cultivate red-heart Chinese fir, we studied perforation dyeing technology on living trees that were 7 years old and efficient in high-value red heartwood formation. Reactive dye (%), penetrant (%), KH2PO4 (%), and pH were selected as influencing factors, and an orthogonal test (L9(3)4) was used. The results showed that the total color difference between the experimental and CK groups ranged from 13.74 to 26.86 NBS, which was a significant visual perception (above 12 NBS). The total color difference before and after soaking in water for 6 h ranged from 2.30 to 5.12 NBS, which belonged to the detectable and identifiable value of the human eye (2~5 NBS). After the injection of the dye liquid, the wood basic density (WBD) was significantly affected after one year. After a comprehensive analysis of wood color difference, colorfastness, and WBD of the orthogonal test, the best dyeing process of juvenile red-heart Chinese fir was reactive dye: 0.8%, penetrant: 0.05%, KH2PO4: 0.3%, and pH: 3.5. The results of this study can provide a reference to improve the value of red-heart Chinese fir, a fast-cultivated, high-value decorative wood material.

Design and Experimental Study of Potato-Soil SeparationDevice for Sticky Soils Condition

The potato-soil separation device comprising five function areas (i.e., shearing, bending, throwing, cleaning, and conveying) was developed to address the mentioned problems (e.g., soil with high moisture content, large viscosity, and poor separation efficacy) in the harvesting process for winter idle paddy fields of Southern China. Given the kinetic analyses for the potato-soil mixture of five function areas, the crucial factors of the effect of potato-soil separation were determined. Subsequently, the orthogonal test of 4 factors and 3 levels was performed, and the percentage of small soil λ, the percentage of soil adhering to potato tuber γ, and damage rate of potato tuber K were adopted as assessment indexes. Regression analyses and programming for the orthogonal test result were conducted to optimize the device run parameters, and the optimal run parameters included the rotational speed of the soil-crushing mechanism of 84.18 r/min, linear velocity of second-stage lifting chain of 0.75 m/s, and inclination angle of lifting chain of 15.87°. The field experiments were performed with the modified potato harvester. As indicated from the result, the visible potato rate was 94.31% and damage rate of potato was 0.89%, and the requirement of the national standard was satisfied. This study presented technical feasibility data and equipment for potato-soil separation under sticky soils condition.