Development and Oxidation of RexOy-Modified Aluminide Coating

2010 ◽  
Vol 142 ◽  
pp. 274-278 ◽  
Author(s):  
Jing Chong Zhang ◽  
Yue Bo Zhou

Reactive reactive element oxide RexOy (Re=Ce, Y)-modified aluminide coatings have been developed by the first step of co-electrodeposition of Ni with CeO2 or Y2O3 particls on pure Ni and the subsequent step of diffusional aluminizing on electrodeposited Ni-CeO2/or Y2O3 composite films using pack cementation method at 1100OC for 4 hr. By comparison, aluminizing was also performed with the same condition on an as-deposited Ni film without RexOy particles. The oxidation in air at 900OC indicated that the RexOy (Re=Ce, Y)-modified aluminide coatings were profoundly oxidation resistance as compared to the RexOy (Re=Ce, Y)-free coatings. The effect of CeO2 or Y2O3 on the oxidation behavior is discussed in detail.

2012 ◽  
Vol 557-559 ◽  
pp. 1721-1726
Author(s):  
Yong Dong Wang ◽  
Yue Bo Zhou

Reactive reactive element oxide RexOy (Re=Ce, Y)-modified aluminide coatings were developed by aluminizing the as-codeposited Ni-RexOy composite film using pack cementation method at 1100°C for 4 h. By comparison, aluminizing was also performed with the same condition on an as-deposited Ni film without RexOy particles. SEM/EDAX and TEM results indicated that the co-deposited CeO2 or Y2O3 particls were homogeneously dispersed in the finer-grain nanocrystalline Ni grains. The cyclic oxidation in air at 900°C indicated that the RexOy -modified aluminide coatings were profoundly spallation resistance as compared to the RexOy -free coatings due to the formation of a continuous adherent α-Al2O3 scale.


2015 ◽  
Vol 227 ◽  
pp. 361-364
Author(s):  
Ryszard Filip ◽  
Maryana Zagula-Yavorska ◽  
Maciej Pytel ◽  
Jolanta Romanowska ◽  
Mateusz Maliniak ◽  
...  

The aim of the present work was to determine the influence of chemical composition of the protective coating on the oxidation resistance of the protected alloy. Zirconium modified and nonmodified aluminide coatings were deposited on the MAR M200 nickel superalloy by the CVD method. The oxidation tests were conducted at 1100°C into 23 hour in the air. The chemical composition (EDS) analysis was performed. The kinetic of oxidation of zirconium modified and nonmodified aluminide coatings was similar. Oxides inclusions called pegs were observed on the surface of oxidized aluminide coating. HfO2 oxide is more stable than Al2O3 oxide, hafnium atoms can replace aluminum atoms in Al2O3 oxides. This phenomena let to stabilize NiAl phase and increase of oxidation resistance of aluminide coating.


2012 ◽  
Vol 472-475 ◽  
pp. 137-140 ◽  
Author(s):  
Xiu Ying Yang ◽  
Xiao Peng ◽  
Fu Hui Wang

A novel Ni-3Cr-10Al nanocomposite (wt.% ) was fabricated by co-electrodeposition of Ni matrix with Cr and Al nanoparticles. Oxidation in air at 900 oC showed that the Ni-3Cr-10Al nanocomposite compared with the alloy showed good oxidation behavior due to the selective oxidation of Al favored by its unique structure.


2019 ◽  
Vol 253 ◽  
pp. 03006
Author(s):  
Jolanta Romanowska ◽  
Maryana Zagula-Yavorska ◽  
Łukasz Kolek

The application of protective aluminide coatings is an effective way to increase the oxidation resistance of the treated parts and prolongs their lifetime. The addition of small amount of noble metals (platinum or palladium) or reactive elements such as: hafnium, zirconium, yttrium and cerium has a beneficial effect on oxidation behavior. This beneficial effect includes an improvement of adhesion of alumina scales and reduction of oxide scale growth rate. Platinum and hafnium or zirconium modified aluminide coating were deposited on pure nickel using the electroplating and CVD methods. The coatings consisted of two layers: an outer, β-NiAl phase and the interdiffusion γ’-Ni3Al phase. Palladium dissolved in the whole coating, whereas hafnium and zirconium formed inclusions on the border of the layers. Samples were subjected to cyclic oxidation test at 1100 °C for 200h. Oxidation resistance of the palladium, Hf+Pd and Zr+Pd modified coatings deposited on pure nickel does not differ significantly, but is better than the oxidation resistance of the non-modified one.


2015 ◽  
Vol 227 ◽  
pp. 365-368
Author(s):  
Maryana Zagula-Yavorska ◽  
Jan Sieniawski ◽  
Ryszard Filip

The aim of the present work was to determine the influence of chemical composition of the coating protected nickel based superalloys Inconel 713 LC, Inconel 625 and CMSX 4 on the oxidation resistance of aluminide coating. Protective aluminide coatings were deposited in the CVD process. The low activity aluminizing at the presence of AlCl3 and H2 was carried out. Cyclic oxidation test for both coated and uncoated superalloys was performed at 1100°C for 1000 h in the air atmosphere. Microstructure of aluminide coatings after oxidation test was investigated by a scanning electron microscopy (SEM) and an energy dispersive spectroscopy (EDS). The best oxidation resistance shows uncoated Inconel 713 LC superalloy. That is due to a relatively high aluminum content in this alloy. The aluminide coating deposited on the surface of Inconel 625 shows the largest oxidation resistance (insignificnt changes of mass for the whole test duration). Excellent oxidation resistance is a result of Al2O3 scale formation.


2016 ◽  
Vol 687 ◽  
pp. 87-91
Author(s):  
Joanna Małecka

The oxidation behavior of AlCrN coating deposited on Ti-25Al-12.5Nb-6Mo-0.48V alloy was investigated at 700 °C and 800 °C in static air. Oxidation in air indicated that the uncoated alloy exhibited poor oxidation resistance due to the formation of TiO2 scale, but the major oxide in the oxidized coating was chromia and alumina and the TiN layers were also observed beneath the coating. No sign of degradation and no scaling of the coating was observed after oxidation.


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