An Assessment of Imbalanced Control Chart Pattern Recognition by Artificial Neural Networks

Manual detection of abnormality in control data is an annoying work which requires a specialized person. Automatic detection might be simpler and effective. Various methodologies such as ANN, SVM, Fuzzy Logic, etc. have been implemented into the control chart patterns to detect abnormal patterns in real time. In general, control chart data is imbalanced, meaning the rate of minority class (abnormal pattern) is much lower than the rate of normal class (normal pattern). To take this fact into consideration, authors implemented a weighting strategy in conjunction with ANN and investigated the performance of weighted ANN for several abnormal patterns, then compared its performance with regular ANN. This comparison is also made under different conditions, for example, abnormal and normal patterns are separable, partially separable, inseparable and the length of data is fixed as being 10,20, and 30 for each. Based on numerical results, weighting policy can better predict in some of the cases in terms of classifying samples belonging to minority class to the correct class.

Quality 4.0 in Action: Smart Hybrid Fault Diagnosis System in Plaster Production

Industry 4.0 (I4.0) represents the Fourth Industrial Revolution in manufacturing, expressing the digital transformation of industrial companies employing emerging technologies. Factories of the future will enjoy hybrid solutions, while quality is the heart of all manufacturing systems regardless of the type of production and products. Quality 4.0 is a branch of I4.0 with the aim of boosting quality by employing smart solutions and intelligent algorithms. There are many conceptual frameworks and models, while the main challenge is to have the experience of Quality 4.0 in action at the workshop level. In this paper, a hybrid model based on a neural network (NN) and expert system (ES) is proposed for dealing with control chart patterns (CCPs). The idea is to have, instead of a passive descriptive model, a smart predictive model to recommend corrective actions. A construction plaster-producing company was used to present and evaluate the advantages of this novel approach, while the result shows the competency and eligibility of Quality 4.0 in action.

An Assessment of Imbalanced Control Chart Pattern Recognition by Artificial Neural Networks

Manual detection of abnormality in control data is an annoying work which requires a specialized person. Automatic detection might be simpler and effective. Various methodologies such as ANN, SVM, Fuzzy Logic, etc. have been implemented into the control chart patterns to detect abnormal patterns in real time. In general, control chart data is imbalanced, meaning the rate of minority class (abnormal pattern) is much lower than the rate of normal class (normal pattern). To take this fact into consideration, authors implemented a weighting strategy in conjunction with ANN and investigated the performance of weighted ANN for several abnormal patterns, then compared its performance with regular ANN. This comparison is also made under different conditions, for example, abnormal and normal patterns are separable, partially separable, inseparable and the length of data is fixed as being 10,20, and 30 for each. Based on numerical results, weighting policy can better predict in some of the cases in terms of classifying samples belonging to minority class to the correct class.