Lightweight masonry block without Portland cement

ABSTRACT Huge amounts of fly ash - a substance that does not conform to the ASTM C618 classification due to its chemical properties - have been abandoned in landfills around the world, despite their self-cementing property. It has not been used in concrete making applications due to its large amounts of free lime and sulfate contents. The fly ash in these plants is dumped in landfills, causing serious environmental hazards. Fly ash is disposed to the landfills by belt conveyors after being humidified with water. Therefore, the fly ashes humidified in the landfill areas are hydrated in nature. This hydration is further intensified in landfills by rain and snow. Thus, the free lime content of fly ash decreases due to its long hydration process. In this work, the lightweight masonry blocks were produced by mixing normal and hydrated fly ashes or normal, hydrated fly ash and lime without Portland cement. The compressive strength, water absorption, sorptivity, density, porosity, and thermal conductivity values of the samples produced were determined. The results obtained from these tests showed that lightweight masonry blocks could be produced by using these waste materials in building applications.