The aim of the work is to use industrial waste as resource materials for formulating useful product for society. Materials are prepared using Fly ash as main ingredient through sintered process via solid state route. Different materials are prepared using various sintering temperature. The crystal structural and phases are explored by XRD analysis. Mulite phase are investigated, which is indicated the insulating properties of the materials. Surface topography of the prepared materials is analyzed by FESEM characterization. EDS analysis is also done during the FESEM characterization and is assessed the various chemical compositions. Identification of different chemical groups in the processed Fly Ash is carried out by FTIR analysis. Highest electrical resistivity is estimated and is found to be 35.1 MΩ, which indicates the very good insulating property.