Use of hard alloys based on titanium carbide as wear-resistant materials and cutting tools

1977 ◽  
Vol 16 (5) ◽  
pp. 394-397
Author(s):  
N. N. Sereda ◽  
M. S. Koval'chenko ◽  
I. T. Belik ◽  
V. G. Solomenko ◽  
V. V. Uvarov ◽  
...  
Keyword(s):  
Titanium Carbide ◽  
Cutting Tools ◽  
Hard Alloys ◽  
Wear Resistant

Synthesis of titanium carbide and titanium diboride for metal processing and ceramics production

2021 ◽  
Vol 23 (4) ◽  
pp. 155-166
Author(s):  
Yuri Krutskii ◽  
◽  
Evgeny Maksimovskii ◽  
Roman Petrov ◽  
Olga Netskina ◽  
...  
Keyword(s):  
Titanium Carbide ◽  
Boron Carbide ◽  
Titanium Diboride ◽  
Cutting Tools ◽  
Hard Alloys ◽  
Titanium Oxides ◽  
Wear Resistant ◽  
Wear Resistant Coatings ◽  
Highly Dispersed

Introduction. Titanium carbide and diboride are characterized by high values of hardness, chemical inertness and for this reason are widely used in modern technology. This paper provides information on the synthesis of titanium carbide and diboride by carbothermal and carbide-boron methods, respectively, on the use of titanium carbide as an abrasive and in the manufacture of tungsten-free hard alloys, carbide steels, wear-resistant coatings, as well as titanium diboride in the production of cutting tools and ceramics based on boron carbide The aim of this work is to study the processes of synthesis of highly dispersed powders of titanium carbide and diboride, which are promising for the manufacture of cutting tools, wear-resistant coatings, abrasives and ceramics. Research methods. Titanium oxide TiO2, nanofibrous carbon (NFC), and highly dispersed boron carbide were used as reagents for the synthesis of titanium carbide and diboride. Experiments to obtain titanium carbide were carried out in a resistance furnace, and titanium diboride in an induction furnace. X-ray studies of the phase composition of titanium carbide and diboride samples were carried out on an ARL X-TRA diffractometer (Thermo Electron SA). The determination of the content of titanium and impurities in the samples of titanium carbide and diboride was carried out by the X-ray spectral fluorescence method on an ARL-Advant'x analyzer. The total carbon content in the titanium carbide samples was determined on an S-144 device from LECO. The content of boron and other elements for titanium diboride samples was determined by inductively coupled plasma atomic emission spectrometry (ICP AES) on an IRIS Advantage spectrometer (Thermo Jarrell Ash Corporation). The surface morphology and particle sizes of the samples were studied using a Carl Zeiss Sigma scanning electron microscope (Carl Zeiss). The determination of the particle/aggregate size distribution was performed on a MicroSizer 201 laser analyzer (BA Instruments). Results. The paper proposes technological processes for obtaining highly dispersed powders of titanium carbide and diboride. The optimum synthesis temperature for titanium carbide is 2,000…2,100 oC, and for titanium diboride 1,600…1,700 oC. The content of the basic substance is at the level of 97.5…98.0 wt. %. Discussion. A possible mechanism for the formation of titanium carbide and diboride is proposed, which consists in the transfer of vapors of titanium oxides to the surface of solid carbon (synthesis of titanium carbide) and vapors of boron and titanium oxides to the surface of solid carbon (synthesis of titanium diboride). Due to the high purity and dispersion values, the resulting titanium carbide powder can be used as an abrasive material and for the manufacture of tungsten-free hard alloys, carbide steels, wear-resistant coatings, and titanium diboride powder can be used for the preparation of cutting tools and ceramics based on boron carbide.

scholarly journals FREIGHT AND PASSENGER VEHICLES PARTS RECONDITIONING TECHNIQUE

2017 ◽  
Vol 21 (1) ◽  
pp. 16-23
Author(s):  
V. V. Malihin ◽  
N. M. Gaidah ◽  
Yu. A. Artemenco ◽  
S. G. Novikov ◽  
F. V. Novikov
Keyword(s):  
Cutting Tools ◽  
Thermal Spraying ◽  
Physical And Mechanical Properties ◽  
Elastic Displacement ◽  
Machining Accuracy ◽  
Hard Alloys ◽  
Machining Efficiency ◽  
Wheel Wear ◽  
Wear Resistant ◽  
Passenger Vehicles

High accuracy and efficiency indices of machining of worn-out after continuous service parts, reconditioned using materials with high physical and mechanical properties have been studied; a reconditioning technique for worn-out surfaces of parts have been presented; to restore the dimensions of some parts, thermal spraying technique without inadmissible excessive heating of the parts has been chosen, and for another group of parts the process of manual argon-arc surfacing has been chosen; some specifications of the parts of the tram, trackless trolley bus, "KAMAZ", DT-75 tractor reconditioned by means of surfacing, coating and machining are given. Theoretical analysis of the conditions of the reduction of the elastic displacement value, appearing in a technological system during mechanical processing and determining the parameters of machining precision has been performed. Machining accuracy and efficiency improving features for grinding and cutting with cutting tools of parts with hardened (wear-resistant hardfacing materials with hardness up to HRC 63) function surfaces have been theoretically substantiated; some regularities of stock removal while grinding parts reconditioned using wear-resistant hardfacing materials have been analytically described, ways to improve the efficiency of their machining involving application of the method of deep grinding with the wheel periphery with rather low parts speed have been defined. Some ways to increase machining efficiency, to reduce energy consumption of machining and thickness of the cutting by grains of the wheel, and thus the wheel wear rate are presented. By means of calculations it was found out that realizing deep grinding of facing material, machining efficiency can increase by up to 8 times (with the same cutting thickness by a wheel grain) compared with the deep grinding of a solid (homogenous) material. Significant potential for grinding parts restored using wear-resistant surfacing materials, which opens new prospects for machining of resurfaced and face-hardened parts for freight and passenger vehicles, is shown. Potential for machining efficiency enhancement of the mentioned parts with cutting tools made of superhard synthetic materials, hard alloys with wear-resistant coatings, the use of damping cutters, and diamond-abrasive grinding is specified.

Investigation of the influence of the thickness of nanolayers in wear-resistant layers of Ti-TiN-(Ti,Cr,Al)N coating on destruction in the cutting and wear of carbide cutting tools

2020 ◽  
Vol 385 ◽  
pp. 125402 ◽  
Author(s):  
Alexey Vereschaka ◽  
Vladimir Tabakov ◽  
Sergey Grigoriev ◽  
Nikolay Sitnikov ◽  
Filipp Milovich ◽  
...  
Keyword(s):  
Cutting Tools ◽  
Wear Resistant

Nanostructural wear-resistant coatings produced on metal-cutting tools by electric-arc evaporation and magnetronic sputtering

2010 ◽  
Vol 30 (9) ◽  
pp. 910-920 ◽  
Author(s):  
F. V. Kiryukhantsev-Korneev ◽  
N. A. Shirmanov ◽  
A. N. Sheveiko ◽  
E. A. Levashov ◽  
M. I. Petrzhik ◽  
...  
Keyword(s):  
Metal Cutting ◽  
Cutting Tools ◽  
Electric Arc ◽  
Wear Resistant ◽  
Wear Resistant Coatings ◽  
Arc Evaporation

Tungsten-free hard alloys based on titanium carbide

2000 ◽  
Vol 36 (1) ◽  
pp. 24-27 ◽  
Author(s):  
Yu. V. Levinskii ◽  
A. P. Petrov
Keyword(s):  
Titanium Carbide ◽  
Hard Alloys

The Influence of Machining Condition Forming Multilayer Coatings for Cutting Tools

2011 ◽  
Vol 496 ◽  
pp. 80-85 ◽  
Author(s):  
V.P. Tabakov
Keyword(s):  
Cutting Tools ◽  
Multilayer Coatings ◽  
Wear Resistant ◽  
Wear Resistant Coatings ◽  
Machining Conditions ◽  
Study Results ◽  
Coatings For Cutting Tools

The study has shown a correlation between the machining conditions and peculiarities of damage occurring to wear-resistant coatings in the process of cutting. The study has made it possible to formulate requirements for wear-resistant coatings and the principle of forming multilayer coatings depending on machining conditions. The article presents study results illustrating the efficiency of cutting tools with multilayer coatings.

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