Biocompatibility and Microstructure-Based Stress Analyses of TiNbZrTa Composite Films

Background: the clinical application of orthopedic or dental implants improves the quality of the lives of patients. However, the long-term use of implants may lead to implant loosening and related complications. The purpose of this study is to deposit titanium (Ti)-niobium (Nb)-zirconium (Zr)-tantalum (Ta) alloys on the surface of Ti-6Al-4V to increase structural strength and biocompatibility for the possible future application of implants. Materials and methods: Ti, Nb, Zr, and Ta served as the materials for the surface modification of the titanium alloy. TiNbZr and TiNbZrTa coatings were produced using cathodic arc evaporation, and a small amount of nitrogen was added to produce TiNbZrTa(N) film. Annealing and oxidation were then conducted to produce TiNbZrTa-O and TiNbZrTa(N)-O coatings. In this study, biological tests and finite element analyses of those five alloy films, as well as uncoated Ti-6Al-4V, were performed. Human osteosarcoma cells (MG-63) and mouse fibroblast cells (L-929) were used to analyze cytotoxicity, cell viability, and cell morphology, and the bone differentiation of MG-63 was evaluated in an alkaline phosphatase experiment. Furthermore, for measuring the gene expression level of L-929, reverse transcription quantitative real-time polymerase chain reaction (RT-qPCR) was conducted. The three-dimensional (3D) computational models of the coated and uncoated sample films were constructed using images of transmission electron microscopy and computer-aided design software and, then, the stress distributions of all models were evaluated by finite element analysis. Result: the cytotoxicity test revealed that the surface treatment had no significant cytotoxic effects on MG-63 and L-929 cells. According to the results of the cell viability of L-929, more cell activity was observed in the surface-treated experimental group than in the control group; for MG-63, the cell viability of the coated samples was similar to that of the uncoated samples. In the cell morphology analysis, both MG-63 and L-929 exhibited attached filopodia and lamellipodia, verifying that the cells were well attached. The alkaline phosphatase experiment demonstrated that the surface treatment did not affect the characteristics of early osteogenic differentiation, whereas RT-qPCR analysis showed that surface treatment can promote better performance of L-929 cells in collagen, type I, α1, and fibronectin 1. Finally, the results of the finite element analysis revealed that the coated TiNb interlayer can effectively reduce the stress concentration inside the layered coatings. Conclusions: TiNbZrTa series films deposited using cathodic arc evaporation had excellent biocompatibility with titanium alloys, particularly in regard to soft tissue cells, which exhibited an active performance. The finite element analysis verified that the TiNb interlayer can reduce the stress concentration inside TiNbZrTa series films, increasing their suitability for application in biomedical implants in the future.

Corrosion Improvement of 304L Stainless Steel by ZrSiN and ZrSi(N,O) Mono- and Double-Layers Prepared by Reactive Cathodic Arc Evaporation

Zr-based nitrides and oxynitrides were deposited by reactive cathodic arc evaporation in monolayer and double-layer structures with the aim of increasing the corrosion protection of 304L stainless steel (SS) in a biomedical aggressive environment. All coatings had a total thickness of 1.2 µm. Compared to the bare substrate, the surface roughness of the coated samples was higher, the presence of microdroplets being revealed by scanning electron micrography (SEM). The X-ray diffraction investigation of the ZrN phases revealed that the peaks shifted towards lower Bragg angles and the lattice constants increased as a result of Si and O2 inclusion in ZrN lattice, and of the ion bombardment characteristic of the cathodic arc method, augmented by the applied bias substrate. SS/ZrSiN/ZrSi(N,O) showed the best corrosion performance in an acidic environment (0.9% NaCl and 6% H2O2; pH = 4), which was ascribed to the blocking effect of the interfaces, which acted as a corrosion barrier for the electrolyte ingress. Moreover, the aforementioned bilayer had the highest amount of Si and O in the composition of the top layer, forming a stable passive layer with beneficial effects on corrosion protection.

Obtaining thin metal films and their compounds using magnetron sputtering and arc evaporation in a single technological cycle

The authors of the article consider the possibility of obtaining thin films using magnetron sputtering and arc evaporation. The prospects of combining these methods in a single processing unit for obtaining films with high performance characteristics have been shown.