Machinability study of Aluminium 6082 reinforced with boron carbide and titanium by stir casting method using Abrasive water jet machining process

Aluminium Metal Matrix Composite (AMMC) has broad uses in the medical, aerospace, and automobile industries, which have long sought lightweight materials with superior designs and improved properties to improve performance. This analysis has aimed to prepare an AMMC to investigate its machining and mechanical properties. The AMMC is produced using a stir casting process by reinforcing boron carbide and titanium with aluminium 6082. The material's mechanical properties are studied by using wear test, hardness test, and corrosion test. The wear rate increases when the load increases by varying the load and time with speed as a constant. It is found that the hardness of a material is increased due to titanium and boron carbide as the reinforcement particle in the fabricated AMMC. Using the pitting corrosion technique, the corrosion occurs on the AMMC under the estimated time at room temperature. In order to illustrate the machining characteristics of the aluminium metal matrix composite, an abrasive water jet machining process has been used. The experiments use L9 orthogonal Array using Taguchi's method and ANOVA analysis. The input parameters considered are Traverse rate, Stand-off distance, and Nozzle diameter. To find the optimum value of circularity, cylindricity, and surface roughness by varied input parameters. The respective graphs are also plotted. Scanning electron microscopic analysis was performed on the wear-tested specimen and machining surface of the material to determine the distribution of reinforced material and investigate the material's fracture mechanism. It is found that wear tracks, voids, delamination, micro pits, embedded garnet abrasive particles are located on the machined surface of the AMMC.

Contriving and Assessment of Magnesium Alloy Composites Augmented with Boron Carbide VIA Liquid Metallurgy Route

In modern engineering low-density composites plays a vital role of which magnesium alloys are very effective due to its high strength with better corrosion resistance and neat cast ability. In this work a micron sized Boron carbide ceramic (B4C) of about 100 microns is diffused as a reinforcement with AZ91 for preparing a magnesium metal matrix composite (MMMC) through stir casting route. A modified pit furnace setup is used for doing stir casting with varying volume fractions of 0％ and 3% of boron carbide for doing the composites. Furthermore mechanical and metallurgical properties like Tensile test is made through universal testing machine, Micro-hardness through Vickers hardness tester and Micro structure through Optical Microscopy is done for investigation.

An Investigation on the Mechanical Properties of Aluminium 6061 Alloy Reinforced with Boron Carbide and Silicon Carbide

Aluminium alloys are widely utilised in the aerospace and automobile industries due to their low density and strong mechanical qualities, as well as their superior corrosion and wear resistance and low thermal coefficient of expansion as compared to traditional metals and alloys. These material’s superior mechanical qualities and inexpensive production costs make them an appealing alternative for a wide range of scientific and technical applications. In this study, we strive to present a literature review on the overall performance of reinforced composites created by the stir casting method, as well as the effect of process factors on the properties of Aluminium-based MMC. The literature review framework in this paper provides a clear overview that the process parameters play important role for optimum properties of Aluminium based Metal Matrix Composites. As reinforcing elements in Metal Matrix Composites, Boron Carbide and Silicon Carbide play an important role. The MMCs were successfully produced using the liquid metallurgy process. Scanning electron microscopy was used to examine the morphology and microstructure of Al-B4C and Al-SiC composites. The addition of 2, 4 and 6 wt% B4C and SiC particles increased several mechanical parameters such as ultimate tensile strength and hardness. It was also discovered that the mechanical behaviour of B4C particulates AMC is superior to that of SiC particulates AMC. Keywords: Aluminum, Metal matrix composite, SiC, B4C, Tensile test, Hardness test and SEM Analysis.