A Consideration of Allowable Equivalent Stresses for Fatigue Design of Welded Joints According to the Notch Stress Concept with the Reference Radii rref = 1.00 and 0.05 mm

2009 ◽  
Vol 53 (3-4) ◽  
pp. R64-R75 ◽  
Author(s):  
Cetin Morris Sonsino

2008 ◽  
Vol 24 (03) ◽  
pp. 139-146
Author(s):  
H. Remes ◽  
P. Varsta

This paper presents the results of fatigue tests, including tests of laser hybrid and arc welded butt joints, for two plate thicknesses, 6 and 12 mm. Pure laser welded joints were also tested. The S-N curves based on nominal stresses for the different welded joints are presented. The results were further analyzed using the notch stress approach, where the fatigue notch factors were determined from the measured geometries of the welded joints. Unexpected differences in the S-N curves based on the notch stresses were found between the laser hybrid and arc welded joints and between the laser hybrid and pure laser welded joints. The reasons for this difference were studied with the help of extensive measurements of weld notch geometries. Significant differences in the geometries were observed. Taking into account the notch geometry and the notch depth, the notch stress approach partially explains the differences between the fatigue endurance limits of the laser hybrid and arc welded joints. The applicability of the notch stress approach to the fatigue design of laser hybrid welded joints is also discussed.



Author(s):  
Dong Jin Oh ◽  
Jae Myung Lee ◽  
Myung Hyun Kim

The aim of this paper is to investigate the fatigue strength of the Invar alloy weld joints. Invar alloy is commonly used in cryogenic applications where a high degree of dimensional stability is required under temperatures. It is widely used in primary and secondary barriers of membrane-type liquified natural gas (LNG) containment system. The fatigue assessment of Invar alloy weld joints is evaluated based on the nominal stress, structural stress approach and effective notch stress approaches. A series of fatigue tests were carried out for two different types of welded joints with raised edge specimens and overlap joint specimens at room and cryogenic temperatures. The evaluation of the results exhibit that the local stress concept using the reference notch radius of r = 0.05 mm can be applied to the fatigue design of Invar alloy weld joints for plates with thicknesses less than 5 mm. The results are also compared with the available published data. Finite Element Analysis (FEA) is carried out to investigate FAT value and slope of the design curve for Invar alloy weld joints. The suggested fatigue design curves based on the effective notch stress concept indicate a lower FAT value compared to steel weld joints by IIW recommendations.





Materials ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1249
Author(s):  
Yixun Wang ◽  
Yuxiao Luo ◽  
Yuki Kotani ◽  
Seiichiro Tsutsumi

The existing S-N curves by effective notch stress to assess the fatigue life of gusset welded joints can result in reduced accuracy due to the oversimplification of bead geometries. The present work proposes the parametric formulae of stress concentration factor (SCF) for as-welded gusset joints based on the spline model, by which the effective notch stress can be accurately calculated for fatigue resistance assessment. The spline model is also modified to make it applicable to the additional weld. The fatigue resistance of as-welded and additional-welded specimens is assessed considering the geometric effects and weld profiles. The results show that the error of SCFs by the proposed formulae is proven to be smaller than 5%. The additional weld can increase the fatigue life by as great as 9.4 times, mainly because the increasing weld toe radius and weld leg length lead to the smaller SCF. The proposed series of S-N curves, considering different SCFs, can be used to assess the welded joints with various geometric parameters and weld profiles.



2021 ◽  
Vol 144 ◽  
pp. 106076
Author(s):  
Hamidreza Rohani Raftar ◽  
Mohammad Dabiri ◽  
Antti Ahola ◽  
Timo Björk


Author(s):  
Nur Syahroni ◽  
Stig Berge

Residual stress may have a significant effect on the fatigue strength of welded joints. As a non-fluctuating stress, it has an effect similar to that of the mean stress. Recently the International Association of Ship Classification Societies (IACS) has issued Common Structural Rules (CSR) for respectively tankers (IACS 2006a) and bulk carriers (IACS 2006b). The effect of mean stress in fatigue design is taken into account in both sets of rules. However, the treatment is quite different, in particular with regard to residual stress and shakedown effects. In the present paper a comparative study of fatigue design procedures of the IACS rules is reported, with emphasis on residual stress effects. Testing was carried out with longitudinal attachment welds in the as-welded condition. The initial residual stress was measured by a sectioning method using strain gages. Hot spot stress was determined experimentally by strain gauges and numerically by finite element analysis using different types of elements. Fatigue testing was carried out and SN-curves were plotted according to the relevant stress as specified by the rules. In order to investigate the shake-down effect of residual stress, testing was performed for several pre-load conditions which could be taken to represent maximum load levels in a load history. The aim of the study is to contribute towards better understanding of the effect of residual stress and shakedown on fatigue strength of welded joints.



Author(s):  
M H Kim ◽  
H J Kim ◽  
J H Han ◽  
J M Lee ◽  
Y D Kim ◽  
...  

The purpose of this study is to investigate the fatigue strength of butt-welded joints with special attention paid to employing different kinds of backing plates. The effect of the under-matched weld was also considered. Four different cases of backing scenarios for butt-welded specimens such as steel backing, ceramic backing, CMT (no backing by cold metal transfer) and UM (under-matched welded specimen) were investigated. A series of fatigue tests was performed to compare the fatigue strength of butt-welded joints with respect to different backing scenarios. Effective notch stress was used for the interpretation of fatigue strength of butt-welded specimens with backing plates based on finite element analyses for calculating fatigue notch factors. When results were presented from the effective notch stress, all backing scenarios considered in this study exhibited the fatigue strengths corresponding to the FAT 225 curve. From the experimental results of this study, it was determined that the fatigue strengths of butt-welded joints were found to be in the order of CMT, ceramic backing, UM, and steel backing. No significant decrease in fatigue strength, however, was observed when backing plates were steel backing and ceramic backing types.



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