Using upper bound solution to analyze force parameters of three-roll cross rolling of rings with small hole and deep groove

2014 ◽  
Vol 76 (1-4) ◽  
pp. 353-366 ◽  
Author(s):  
Lin Hua ◽  
Jiadong Deng ◽  
Dongsheng Qian ◽  
Qi Ma
Keyword(s):  
Upper Bound ◽  
Small Hole ◽  
Cross Rolling ◽  
Bound Solution ◽  
Upper Bound Solution ◽  
Deep Groove

Coupled Thermo-Mechanical FEA of Three-Roll Cross Rolling Process for Rings with Small-Hole and Deep Groove

2012 ◽  
Vol 560-561 ◽  
pp. 846-852 ◽  
Author(s):  
Qi Ma ◽  
Lin Hua ◽  
Dong Sheng Qian
Keyword(s):  
Rolling Process ◽  
Small Hole ◽  
Fe Model ◽  
Forming Process ◽  
Software Environment ◽  
Cross Rolling ◽  
Design And Optimization ◽  
Forming Technology ◽  
Deep Groove ◽  
Plastic Forming

Ring parts with small-hole and deep groove such as duplicate gear and double-side flange, are widely used in various engineering machineries. Three-roll cross rolling (TRCR) is a new advanced plastic forming technology for the processing of rings with small-hole and deep groove. In this paper, a 3D coupled thermo-mechanical FE model for TRCR of ring with small-hole and deep groove is established under ABAQUS software environment. By simulation and analysis, the evolution and distribution laws of strain and temperature in the forming process are revealed, and the effects of the key process parameters on the deformation uniformity are explored. The results provide valuable guideline for the technological parameter design and optimization.

A Control Strategy and Upper Bound Solution for Non-Flat Tool Open Die Forging Automation

1999 ◽  
Author(s):  
T. J. Nye
Keyword(s):  
Control Strategy ◽  
Upper Bound ◽  
Sequence Generation ◽  
Bound Solution ◽  
Upper Bound Solution ◽  
Die Forging ◽  
Strategy Model ◽  
Model Predictions ◽  
Open Die Forging ◽  
Good Agreement

Abstract The open die forging process can provide a number of benefits if its costs can be made competitive through automation. This paper describes a control strategy for automated open die forging forming sequence generation. An upper bound solution for forging with radiused tools is developed, along with a method for using this solution to estimate forming results, a necessary component of the control strategy. Model predictions are compared to physical experimental data using plasticine, and show good agreement.

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