An improved cutting force prediction model in the milling process with a multi-blade face milling cutter based on FEM and NURBS

2019 ◽  
Vol 104 (5-8) ◽  
pp. 2487-2499 ◽  
Author(s):  
Sijie Cai ◽  
Bin Yao ◽  
Wei Feng ◽  
Zhiqin Cai
Keyword(s):  
Prediction Model ◽  
Cutting Force ◽  
Milling Process ◽  
Face Milling ◽  
Cutting Force Prediction ◽  
Milling Cutter ◽  
Force Prediction

scholarly journals Cutting force prediction for circular end milling process

2013 ◽  
Vol 26 (4) ◽  
pp. 1057-1063 ◽  
Author(s):  
Baohai Wu ◽  
Xue Yan ◽  
Ming Luo ◽  
Ge Gao
Keyword(s):  
Cutting Force ◽  
End Milling ◽  
Milling Process ◽  
Cutting Force Prediction ◽  
Force Prediction ◽  
End Milling Process

scholarly journals Cutting Force Modeling and Experimental Study for Ball-End Milling of Free-Form Surfaces

2021 ◽  
Vol 2021 ◽  
pp. 1-18
Author(s):  
Zhaozhao Lei ◽  
Xiaojun Lin ◽  
Gang Wu ◽  
Luzhou Sun
Keyword(s):  
Prediction Model ◽  
Cutting Force ◽  
Chip Thickness ◽  
Free Form ◽  
Force Model ◽  
Cutting Force Prediction ◽  
Force Prediction ◽  
Undeformed Chip Thickness ◽  
Free Form Surface ◽  
Free Form Surfaces

In order to improve the machining quality and efficiency and optimize NC machining programming, based on the existing cutting force models for ball-end, a cutting force prediction model of free-form surface for ball-end was established. By analyzing the force of the system during the cutting process, we obtained the expression equation of the instantaneous undeformed chip thickness during the milling process and then determined the rule of the influence of the lead angle and the tilt angle on the instantaneous undeformed chip thickness. It was judged whether the cutter edge microelement is involved in cutting, and the algorithm flow chart is given. After that, the cutting force prediction model of free-form surface for ball-end and pseudocodes for cutting force prediction were given. MATLAB was used to simulate the prediction force model. Finally, through the comparative analysis experiment of the measured cutting force and the simulated cutting force, the experimental results are basically consistent with the theoretical prediction results, which proves that the model established in this paper can accurately predict the change of the cutting force of the ball-end cutter in the process of milling free-form surface, and the error of the cutting force prediction model established in this paper is reduced by 15% compared with the traditional cutting force prediction model.

Research on Physical Simulation of Virtual CNC Turning

2012 ◽  
Vol 510 ◽  
pp. 50-53
Author(s):  
Chun Lei Li
Keyword(s):  
Steady State ◽  
Prediction Model ◽  
Cutting Force ◽  
Cutting Forces ◽  
Physical Simulation ◽  
Work Piece ◽  
Machining Error ◽  
Cutting Force Prediction ◽  
Force Prediction ◽  
Cnc Turning

Sources and measurement of cutting forces are studied to establish the steady-state cutting force prediction model. Modeling of work piece machining error is analyzed, a simplified process coordinate system is established, and the mathematical solving model of machining error within the work piece is given. The cutting force due to work piece bending deformation is studied, a work piece deformation factor error model is established based on steady-state cutting force and the prediction simulation of cutting forces and machining error is achieved.

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