Effect of Copper and Chromium Addition on the Mechanical and Wear Resistance of Tempered Hypoeutectic Grey Cast Iron used in Crusher Applications

Author(s):  
M. Habireche ◽  
N. Bacha ◽  
S. Haireche ◽  
M. Djeghdjough ◽  
Abdellah Abdellah El-hadj ◽  
...  
2014 ◽  
Vol 02 (05) ◽  
pp. 470-483 ◽  
Author(s):  
J. O. Agunsoye ◽  
S. A. Bello ◽  
S. B. Hassan ◽  
R. G. Adeyemo ◽  
J. M. Odii

Wear ◽  
2011 ◽  
Vol 271 (9-10) ◽  
pp. 2386-2395 ◽  
Author(s):  
R. Thornton ◽  
T. Slatter ◽  
A.H. Jones ◽  
R. Lewis

Author(s):  
Dahui Yu ◽  
Ti Zhou ◽  
Hong Zhou ◽  
Yao Xu ◽  
Peng Zhang ◽  
...  

The failure of grey cast iron drum brake is mainly caused by thermal fatigue crack running through the top along the axial direction, which has the characteristics of regional failure. By using the advantages of laser fabrication technology, the single models with five different angles combined with the anti-crack ring were designed. The optical microscope, scanning electron microscope and X-ray diffraction were used to characterize the microstructure and phase of the drum brake material grey cast iron and the bionic coupling unit. Both single models and double combination models were tested for thermal fatigue and wear after thermal fatigue, respectively. The effects of angle on the thermal fatigue and wear resistance of the bionic coupling models were investigated. Experimental results show that the microstructure of the unit was better than that of the base grey cast iron due to the appearance of ledeburite, martensite and residual austenite after laser treatment. Besides, thermal fatigue crack has a great influence on wear performance. The thermal fatigue crack and wear loss weight are the least in the model with anti-crack ring + 45°angle, the main crack length is the shortest. The service life of the drum brake with the double combination bionic coupling model is increased by 50% compared with that of the untreated drum brake in bench test.


2019 ◽  
Vol 12 (17) ◽  
pp. 1-8
Author(s):  
Sushil Kumar Madheshiya ◽  
Pankaj Kumar Chauhan ◽  
◽  

Author(s):  
Filipe Fernandes ◽  
Amilcar Ramalho ◽  
Altino Loureiro ◽  
Albano Cavaleiro

2020 ◽  
Vol 299 ◽  
pp. 652-657
Author(s):  
Vadim A. Motorin ◽  
Ludmila V. Kostyleva ◽  
Dmitry S. Gapich

The article concerns developing and implementing the technological principles for manufacturing the working bodies of chisel tools by casting grey cast iron with partial chilling of its working edges and surfaces interacting with the soil layer. High wear resistance of the working body is achieved by chilling its working part by means of a chill inserted into the mold, or by absence of coating in the corresponding zone of the mold. Severe overcooling of liquid cast iron contacting the chill or the metal surface of the mold causes crystallization of the meta-stable eutectics, and in the chilled part it acquires a ledeburite structure, the hardness being not lower than 64 HRC. At the same time, the bulk of the cast iron crystallizes in the stable system, forming austenitic-graphite eutectics and after complete cooling, it should have a pearlitic metal base, ensuring good machine ability of casting by cutting. Working surfaces and cutting edges of chisels are exposed to abrasive and chemical impacts of the soil, causing intense wear, the latter being the main reason for their failure. The utilization of the given technology will allow increasing service-life of the working bodies and improve the manufacturability, according to the criteria for labor intensity and casting mold making.


2018 ◽  
Vol 2018 ◽  
pp. 1-9 ◽  
Author(s):  
Risheng Long ◽  
Peter Kelly ◽  
Shaoni Sun ◽  
Jiling Feng ◽  
Xuewen Wang ◽  
...  

Inspired by the nonsmooth surface of the head of the dung beetle, grey cast iron (GCI) samples with pit textured surfaces were designed and fabricated, based on pin-on-disc friction tester. Using a tribology wear testing rig and APDL programming, the tribological behavior of smooth and textured samples was investigated and reported, both experimentally and numerically. The results show that pits can significantly change the thermal stress and temperature distribution on the surface, which will result in either positive or negative effects on the wear resistance of GCI samples, depending on the parameters. When diameter of the pit (DOP) equals 0.8 mm and distance between pits (DBP) is 1.0 mm, the pit textured surface provided the best wear resistance among all samples tested.


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