Intergranular insulating reduced iron powder-carbonyl iron powder/SiO2-Al2O3 soft magnetic composites with high saturation magnetic flux density and low core loss

2020 ◽  
Vol 493 ◽  
pp. 165705 ◽  
Author(s):  
Kai Sun ◽  
Shuai Feng ◽  
Qian Jiang ◽  
Xiaofeng Li ◽  
Yaping Li ◽  
...  
2021 ◽  
Vol 11 (21) ◽  
pp. 10334
Author(s):  
Wen-Ching Chang ◽  
Cheng-Chien Kuo

Power transformers play an indispensable component in AC transmission systems. If the operating condition of a power transformer can be accurately predicted before the equipment is operated, it will help transformer manufacturers to design optimized power transformers. In the optimal design of the power transformer, the design value of the magnetic flux density in the core is important, and it affects the efficiency, cost, and life cycle. Therefore, this paper uses the software of ANSYS Maxwell to solve the instantaneous magnetic flux density distribution, core loss distribution, and total iron loss of the iron core based on the finite element method in the time domain. . In addition, a new external excitation equation is proposed. The new external excitation equation can improve the accuracy of the simulation results and reduce the simulation time. Finally, the three-phase five-limb transformer is developed, and actually measures the local magnetic flux density and total core loss to verify the feasibility of the proposed finite element method of model and simulation parameters.


2020 ◽  
Vol 993 ◽  
pp. 638-645
Author(s):  
Shuai Feng ◽  
Yan An ◽  
Zong Xiang Wang ◽  
Kai Sun ◽  
Run Hua Fan

In this work, the insulating SiO2 was coated successfully on the surface of reduced iron particles by a sol-gel method to decrease the core loss at low frequency. The scanning electron microscope images and elements analysis confirm that the surface of iron powders particles were covered by a thin insulating layer in the form of uniform core-shell structure. The samples were annealed at 400 °C in N2 atmosphere to obtain better magnetic properties. The annealed SMCs with 10 mL/h dropping rate of TEOS have optimum magnetic properties with low core loss Ps of 280.89 W/kg and high saturation magnetic flux density Bs of 1.038 T at 1000 Hz.


Metals ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 257
Author(s):  
Yifan Pan ◽  
Liwei Qian ◽  
Xiang Wang ◽  
Jingguang Peng ◽  
Wei Lu

Novel Fe-based soft magnetic composites (SMCs) with hybrid phosphate-alumina layers were prepared by both sol–gel and ball-milling methods. The effects of the fabrication methods and the addition of Al2O3 particles on the microstructure and the soft magnetic performance of SMCs were studied. The formation of the hybrid phosphate-Al2O3 shell not only leads to the decrease of the total core loss, but also results in the reduction of the permeability and saturation magnetization. However, the degree of decrease caused by the different methods were not identical. The sample with 8% Al2O3 prepared by the sol–gel method showed the best magnetic performance, exhibiting a high-amplitude permeability (μa) of 85.14 and a low total core loss (Ps) of 202.3 W/kg at 50 mT and 100 kHz. The hysteresis loss factor and the eddy current loss factor were obtained by loss separation. The results showed that the samples with the same Al2O3 content prepared by different methods exhibited almost the same total core loss. However, the contribution of the hysteresis loss and the eddy current loss showed an obvious difference in behavior because of the change of the particle shapes and the refinement of the particle size during the ball-milling process.


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