A review of the frictional contact in rock cutting with a PDC bit

Author(s):  
Iman Rostamsowlat ◽  
Brian Evans ◽  
Hyock Ju Kwon
Author(s):  
Demeng Che ◽  
Peidong Han ◽  
Ping Guo ◽  
Kornel Ehmann

In Part I of this paper, the issues related to temperature, stress and force were reviewed and parallels were drawn between both metal machining and rock cutting. Part II discusses the issues more directly related to polycrystalline diamond compact (PDC) bit performance and rock mechanics. However, relevant issues in various metal cutting processes will continue to be presented to clarify the gaps and similarities between these two classes of processes.


1992 ◽  
Vol 114 (4) ◽  
pp. 323-331 ◽  
Author(s):  
H. Karasawa ◽  
S. Misawa

Rock cutting, drilling and durability tests were conducted in order to obtain data to design polycrystalline diamond compact (PDC) bits for geothermal well drilling. Both conventional and new PDC bits with different rake angles were tested. The rock cutting tests revealed that cutting forces were minimized at −10 deg rake angle independent of rock type. In drilling and durability tests, a bit with backrake and siderake angles of −10 or −15 deg showed better performance concerning the penetration rate and the cutter strength. The new PDC bit exhibited better performance as compared to the conventional one, especially in hard rock drilling. Furthermore, a new PDC core bit (98.4 mm o. d., 66 mm i. d.) with eight cutters could be successfully applied to granite drilling equally as well as a bit with twelve cutters.


Author(s):  
Alfredo Gay Neto ◽  
Peter Wriggers

AbstractWe present a version of the Discrete Element Method considering the particles as rigid polyhedra. The Principle of Virtual Work is employed as basis for a multibody dynamics model. Each particle surface is split into sub-regions, which are tracked for contact with other sub-regions of neighboring particles. Contact interactions are modeled pointwise, considering vertex-face, edge-edge, vertex-edge and vertex-vertex interactions. General polyhedra with triangular faces are considered as particles, permitting multiple pointwise interactions which are automatically detected along the model evolution. We propose a combined interface law composed of a penalty and a barrier approach, to fulfill the contact constraints. Numerical examples demonstrate that the model can handle normal and frictional contact effects in a robust manner. These include simulations of convex and non-convex particles, showing the potential of applicability to materials with complex shaped particles such as sand and railway ballast.


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