scholarly journals The role of small specimen creep testing within a life assessment framework for high temperature power plant

2017 ◽  
Vol 63 (2) ◽  
pp. 102-137 ◽  
Author(s):  
A. Morris ◽  
B. Cacciapuoti ◽  
W. Sun
2019 ◽  
Vol 293 ◽  
pp. 03001
Author(s):  
Saud Hamad Aldajah ◽  
Mohammad Mazedul Kabir ◽  
Mohammad Y. Al-Haik

Structural metals used in plant components are subject to aging from a combination of fatigue, creep, and corrosion. Exposure to elevated temperatures promotes creep. Aged metals lose toughness, or the ability to absorb energy at stress above the yield point and cannot endure an occasional high load without fracturing. Creep is one of the most critical factors for determining the structural integrity of components. The main objective of the current study is to assess the remaining creep life of various 20-year old power plant engineering components such as the high temperature fasteners. Due to time constraints, the approach followed in this study was to utilize the accelerated high temperature creep testing in addition to Scanning Electron Microscopy (SEM) analysis to assess the remaining life of 4 different samples. The accelerated high temperature creep tests were conducted at a stress level of 61 MPa and at a temperature of 1000°C for samples Sample 1 (original), Sample 2, Sample 3 and Sample 4; these samples were collected from different parts of the power plant. SEM analysis was carried out for all the samples. The results of the accelerated high temperature tests were compared to similar materials’ theoretical creep data using Larson Miller curve. The Larson Miller actual creep lives of the tested samples were much higher than the experimental ones, which suggest that the samples are critically aged. SEM analysis on the other hand, showed that all samples have high percentage of creep voids


Author(s):  
Yevgen Kostenko ◽  
Henning Almstedt ◽  
Konstantin Naumenko ◽  
Stefan Linn ◽  
Alfred Scholz

The aim of this paper is to apply robust mechanisms-based material laws to the analysis of typical high-temperature power plant components during an idealized start-up, hold time and shut-down sequence under a moderate temperature gradient. Among others a robust constitutive model is discussed, which is able to reflect inelastic deformation, hardening/recovery, softening and damage processes at high temperature. The model is applied for a creep analysis of advanced 9–12%CrMoV heat resistant steels and calibrated in particular case against experimental data for 10%CrMoV steel type. For a steam temperature profile transient heat transfer analysis of an idealized steam turbine component is performed providing the temperature field. From the subsequent structural analysis with the inelastic constitutive model local stress and strain state variations are obtained. As an outcome a multi-axial thermo-mechanical fatigue (TMF) loading loop for one or several loading cycles can be generated. They serve as input for a fatigue life assessment based on the generalized damage accumulation rule, whose results come close to reality. In addition, the accuracy of a simplified method which allows a rapid estimation of notch stresses and strains using a notch assessment rule (NAR) [1] based on Neuber approach is examined.


Alloy Digest ◽  
1996 ◽  
Vol 45 (1) ◽  

Abstract Allegheny Ludlum AL276 is widely used in the most severe environments found in chemical plants and in power plant desulfurization systems. The high molybdenum level with tungsten gives excellent pitting and crevice corrosion resistance. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on low and high temperature performance, and corrosion resistance as well as forming, heat treating, joining, and surface treatment. Filing Code: Ni-497. Producer or source: Allegheny Ludlum Corporation.


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