Fundamental Investigations on the High-Temperature Corrosion of Spinel-Forming Alumina Castables by Steel Slags

This study investigated the effect of the CaO/SiO2 mass ratio of steel slag on the corrosion behavior of spinel-forming alumina-based castables with a content of MgO (3–7 wt.%). Equiweight mixtures of castables and slags were calculated by FactSage, observed by HMTA, fired at 1350 °C, and investigated by XRD. From these results, we conclude that the presence of SiO2-rich phases accelerates the growth of the liquid phase in a narrow temperature range for the tested samples, which accelerates the degradation of castables. The static corrosion test was conducted by means of the coating method at 1450 °C. The corrosion index (IC) in the regions of castables affected by slags was calculated. Phases and phase distributions were evaluated by SEM-EDS. From these results, we conclude that for the slag with the lowest mass ratio of CaO/SiO2 (1.1), the reaction zone occurs only below the slag-refractory interface, which indicates the aggressive character of this slag.

High-temperature corrosion behavior of TP91, C22 alloy and C22 based on laser coatings in simulated reducing corrosion environment

To explore corrosion characteristics of TP91, C22 alloy and C22 laser coatings in reducing environment caused by low-nitrogen combustion at 500°C-600°C, a synthetic corrosive medium containing 0.2 vol. % H2S-0.1 vol. % O2-N2 were selected. Results showed that the order of corrosion resistance is: C22 laser coatings>C22 alloy>TP91. 550°C was the limit corrosion temperature for C22 alloy and C22 laser coatings. The reason for the strong corrosion resistance of C22 alloy and C22 laser coatings is that a dense layer of Cr-rich corrosion products due to the is produced in the inner layer, thus protecting the matrix from direct corrosion by corrosive gas. Finer grains before corrosion tests and the formation of dense Cr2O3 inner layers in much speedier process were the main reasons for the best corrosion resistance of C22 laser coatings.

HIGH TEMPERATURE CORROSION OF THIN SHEET STEEL 08KP IN AIR

The study of the nature of high-temperature corrosion of metals is one of the tasks in substantiating the relevance of the use of corrosion-resistant, heat-resistant coatings and barrier layers obtained on the basis of the natural oxidation process. The article presents the gradation of oxidation of surfaces of 08kp thin-sheet steel at diff erent temperature-time parameters of one cycle “heating-cooling”. To regulate the processing modes and register thermal eff ects, a diff erential thermal analysis device was used. It is shown that the eff ect of elevated temperatures on steel in air at atmospheric pressure triggers an intensive growth of scale, which peels off from the metal base and breaks down. After descaling on the steel surface, in addition to blue tarnishing, in some cases, fi lms of a red tint were found. Based on the data of diff erential thermal analysis, an att empt was made to separate and interpret transformations related directly to steel and to reactions in scale associated with iron oxides.

Microstructure and Mechanical Properties of the Ductile Al–Ti–Mo–Nb–V Refractory High Entropy Alloys

A number of non-equimolar refractory high entropy alloys (RF HEAs) from the Al–Ti–Mo–Nb–V system are synthesized, with the selected compositions aimed to balance the conflicting requirements of the low-temperature ductility and high-temperature corrosion protection. Based on the thermodynamic modeling and experimental results, all the obtained alloys are characterized by the single-phase B2 structure with V acting as the main phase stabilizer. The microstructure and mechanical properties appear to be controlled mainly by the Al content, which is especially visible on the example of hardness, with a maximum value of 545 HV for Al20Ti5Mo25Nb25V25 composition. For the selected Al20Ti5Mo25Nb25V25 and Al10Ti30Mo20Nb20V20 alloys, the measured stress–strain curves indicate the highly coveted, ductile room temperature behavior, with the values of ultimate strain measured under compression mode being 9.17 and 9.00 pct, respectively, and compressive fracture strain of 13.38 and 13.25 pct, respectively. The obtained results suggest that it is possible to include Al as a vital component of refractory HEAs without compromising their low-temperature ductility. The next intended step will be the characterization of the high-temperature corrosion behavior in order to investigate the potential selective oxidation capabilities of such materials.