Experimental and numerical analysis of aluminium alloy cylindrical cup using novel deep drawing technique

Author(s):  
Rashmi Dwivedi ◽  
Ajay Kumar Choubey ◽  
Rajesh Purohit ◽  
R. S. Rana
2009 ◽  
Vol 623 ◽  
pp. 61-69 ◽  
Author(s):  
Li Hui Lang ◽  
Bao Sheng Liu ◽  
He Jun Liu ◽  
Elena Lyamina

The flow behavior and ductility of the Aluminium alloy 5A06 was investigated in the tensile test at the elevated temperatures from 20oC to 300oC and strain rates range of 0.0006s-1 0.06s-1. The influences of strain, strain rate and temperature to elongation strain at fracture , percentage elongation , tensile strength , strain hardening exponent and strain rate sensitive exponent were researched on the basis of experimental stress-strain curves, showing 5A06 is a temperature sensitive alloy. Warm/hot hydromechanical processing of cylindrical cup deep drawing was simulated. It is demonstrated that the differential temperature mode with cool punch and heated die can enhance the forming limit significantly compared with the constant temperature mode of all tools in the same temperature.


2012 ◽  
Vol 504-506 ◽  
pp. 637-642 ◽  
Author(s):  
Hamdi Aguir ◽  
J.L. Alves ◽  
M.C. Oliveira ◽  
L.F. Menezes ◽  
Hedi BelHadjSalah

This paper deals with the identification of the anisotropic parameters using an inverse strategy. In the classical inverse methods, the inverse analysis is generally coupled with a finite element code, which leads to a long computational time. In this work an inverse analysis strategy coupled with an artificial neural network (ANN) model is proposed. This method has the advantage of being faster than the classical one. To test and validate the proposed approach an experimental cylindrical cup deep drawing test is used in order to identify the orthotropic material behaviour. The ANN model is trained by finite element simulations of this experimental test. To reduce the gap between the experimental responses and the numerical ones, the proposed method is coupled with an optimization procedure based on the genetic algorithm (GA) to identify the Cazacu and Barlat’2001 material parameters of a standard mild steel DC06.


Author(s):  
S Kurukuri ◽  
M Boba ◽  
C Butcher ◽  
M J Worswick ◽  
R Mishra

2005 ◽  
Vol 488-489 ◽  
pp. 461-464 ◽  
Author(s):  
Yong Chao Xu ◽  
Shi Hong Zhang ◽  
H.M. Liu ◽  
Z.T. Wang ◽  
W.T. Zheng ◽  
...  

The extruded sheets were prepared at the temperature between 350ıand 400ı, and the magnesium alloy sheet was manufactured by a new method, cross rolling, in which the rolling direction was changed in each pass. At the time, deep drawing of magnesium alloy sheet was investigated at elevated temperatures. The results show that the sheet has refined-grain by cross-rolling after it was annealed at 250ı, and the formability is significantly improved at lower temperatures, which is superior to the extruded sheet and the one-way rolled sheet. Deep drawing of magnesium alloy was performed successfully, and cylindrical cup of limited drawing ratio (LDR) 2.6 and 35 mm deep rectangular box (65ı50) was achieved at the lower temperature of 170ı. The different types of fracture were analyzed and reasonable parameters were determined.


2020 ◽  
Vol 215 ◽  
pp. 110694
Author(s):  
Ying Zhang ◽  
Yuanqing Wang ◽  
Zhongxing Wang ◽  
Yidu Bu ◽  
Shenggang Fan ◽  
...  

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