Process Relationship in High-Stress Friction Coupled with Complex Shaped Counterbody and Friction Stir Welding Al-Mg-Sc-Zr Alloy

Model research tests of plastic deformation, fragmentation and flow of aluminum alloy material of Al-Mg-Sc-Zr system under high loaded friction in pair with a steel counterbody of a complex shape and comparison of the obtained result with the structure formed by friction stir welding have been carried out. The conducted studies show that the structure formed by extrusion of the material from the friction zone and its compaction in the channel of the counterbody is, in general, close in structure to the structure formed by friction stir welding of similar material. The distinguishing features of the structure formed in the model experiments on friction include the introduction into the stirring zone of material with deformed large-crystal structure, increased grain size of the stirring zone, the presence of defects and differences in the geometry of the stirring zone.

Development of a method for the combined control of the hardness of winding textile package

Analysis of methods for determining the hardness of the winding shows that all existing methods require a lot of labor and time. When measuring the layer-by-layer hardness, the known methods do not allow obtaining continuous values, and in the case of measuring the hardness of packages of complex shape (conical bobbins, cops, spinning cobs, etc.), it requires a calculation using cumbersome formulas. In this case, the main difficulties arise in determining the volume of the layers of the winding, which in the general case have a complex configuration, and due to defects in the winding may have an irregular shape. Obviously, the described technique is rather cumbersome, and a lot of measurements and calculations are required to obtain a graph of the change in the winding hardness along the package radius. The construction of a graph of the change in hardness along the generatrix using a special device is generally problematic, since placement of more than three sources on the device is impossible due to the size of the meters, and the construction of the curve by three points cannot be considered satisfactory. Winding hardness is one of the most important parameters, on which many technological properties of the package depend. Indeed, with an increase in the hardness of the winding, the amount of material in the same volume increases, which makes it possible to replace packages less often, both on the machine that forms them, and at the subsequent transition. As a result, the equipment useful time increases. It was found that the hardness of the winding is closely related to its rigidity, and hence to the stability during transportation. The hardness of the winding affects the permeability of the package when it is treated with solutions. In this case, a huge role is played not only by the average value of the hardness, but also by its distribution over the layers

Surface damage from perpendicular and oblique bullet impacts in stone

Controlled experiments were conducted to investigate the surface damage caused by perpendicular and oblique impacts of bullets into sandstone and limestone targets. Individual bullets fired in conditions simulating modern rifles at typical combat distances excavated craters with diameters from 22 to 74 mm and depths from 4 to 24 mm. Limestone target craters were up to twice as large and deep as those in sandstone. These craters have a complex shape consisting of a central excavation surrounded by a shallow dish, compared to the simple bowl shape of most sandstone impacts. Radial fractures extending to the edge of the target block were common in limestone targets. Impacts at an angle of 45° to the surface in both rock types result in asymmetric craters. Two common types of ammunition were compared: the steel-tipped NATO projectile generally produced larger and deeper craters than the projectile that is commonly fired from AK-47 rifles, despite having approximately half the mass of the latter. These results characterise the sort of damage that can be expected at many sites of cultural significance involved in contemporary conflict zones, and have important implications for their conservation.

Finite-Element Modelling of Double-Roller Clamping Spinning of Wind Concentrator

In order to improve the unit-power of a wind-driven generator, a wind concentrator with complex shape is installed in front of the impeller, which makes the airflow integrated and accelerated. It is important to manufacture the wind concentrator with high precision. The double-roller clamping spinning (DRCS) is a dieless, flexible spinning process that is very suitable for forming a wind concentrator with complex shape. The profile of a wind concentrator is divided into two parts: the contraction section and the expanding section. The process routes of both the contraction section and the expanding section are determined, and roller path equations are derived. Then the finite element (FE) analysis model that can describe the plastic deformation behavior of the DRCS forming for a wind concentrator is established, and the DRCS process of the flange is simulated. Furthermore, the wall-thickness distribution on the expanding section during the forming process is obtained. Finally, the reliability of the FE model is verified using the experimental results.

Scattering characteristics of surface ships with complex shape

Based on the previously developed by the authors method for estimating the scattering characteristics of objects located near the interface between two half-spaces, the scattering data of a large Project 775 landing ship (NATO codification: Ropucha) are obtained. A surface model of the ship under study and the results of calculations of its scattering characteristics are given. Scattering characteristics were obtained for different probing conditions. The radar cross-section circular diagrams, mean and median radar cross-section values, averaged in different azimuth aspect ranges of probing for the object under study are presented.

Ceramic technology of complex shape from ZrO2 by DLP 3D printing

The article presents the results of 3D printing with ceramic suspensions by DLP method using inorganic dyes.

Laser Welding Modes Optimization of the Selective Laser Melted Ti-6Al-4V Thin-Thickness Parts with Complex Shape

The paper studies laser welding of thin-thickness Ti-6Al-4V parts, manufactured by selective laser melting (SLM). A full factorial experiment was carried out in order to construct a regression model of the technological parameters (laser power, welding speed, and defocusing amount) which influence the weld shape. Metallographic analysis was carried out and it was found that thermal cycles of product printing and laser welding are equivalent. The microhardness analysis also showed no differences between the weld metal and the base metal. The contour plots of the parameters influence on the response function was constructed, and the area of welding modes was determined.

Shapes and Rise Velocities of Single Bubbles in a Confined Annular Channel: Experiments and Numerical Simulations

Shapes and rise velocities of single air bubbles rising through stagnant water confined inside an annular channel were investigated by means of experiments and numerical simulations. Fast video imaging and image processing were used for the experiments, whilst the numerical simulations were carried out using the volume of fluid method and the open-source package OpenFOAM. The confinement of the annular channel did not affect the qualitative behavior of the bubbles, which exhibited a wobbling rise dynamic similar to that observed in bubbles rising through unconfined liquids. The effect of the confinement on the shape and rise velocity was evident; the bubbles were less deformed and rose slower in comparison with bubbles rising through unconfined liquids. The present data and numerical simulations, as well as the data collected from the literature for use here, indicate that the size, shape, and rise velocity of single bubbles are closely linked together, and prediction methods that fail to recognize this perform poorly. This study and the limited evidence documented in the literature indicate that the confinement effects observed in non-circular channels of complex shape are more complicated than those observed with circular tubes, and much less well understood.

Twist and chew: three-dimensional tongue kinematics during chewing in macaque primates

Three-dimensional (3D) tongue movements are central to performance of feeding functions by mammals and other tetrapods, but 3D tongue kinematics during feeding are poorly understood. Tongue kinematics were recorded during grape chewing by macaque primates using biplanar videoradiography. Complex shape changes in the tongue during chewing are dominated by a combination of flexion in the tongue's sagittal planes and roll about its long axis. As hypothesized for humans, in macaques during tongue retraction, the middle (molar region) of the tongue rolls to the chewing (working) side simultaneous with sagittal flexion, while the tongue tip flexes to the other (balancing) side. Twisting and flexion reach their maxima early in the fast close phase of chewing cycles, positioning the food bolus between the approaching teeth prior to the power stroke. Although 3D tongue kinematics undoubtedly vary with food type, the mechanical role of this movement—placing the food bolus on the post-canine teeth for breakdown—is likely to be a powerful constraint on tongue kinematics during this phase of the chewing cycle. The muscular drivers of these movements are likely to include a combination of intrinsic and extrinsic tongue muscles.