ABSTRACTWe have investigated the influence of substrate temperature on the optoelectronic and structural properties of heavily doped μc-Si:H, prepared with the Very High Frequency Glow Discharge process. At substrate temperatures as low as 160°C we obtain, for films with 0.5μm thickness, maximum conductivities of 100 S/cm and 20 S/cm for <n> and <p> material, respectively. Starting from these values the deposition parameters were optimised for ultrathin layers having thicknesses in the range of 100 to 500Å. We observe that boron doping plays a critical role in the crystallisation of ultrathin films. The thinnest layers investigated so far show conductivities of 0.2 S/cm at d=100Å for <n>, and 0.2 S/cm at d=250Å for <p> material. These properties make μc-Si:H films attractive candidates to form tunnel junctions in tandem solar cells.