Considering machine health condition in jointly optimizing predictive maintenance policy and X-bar control chart

Author(s):  
Yaping Li ◽  
Ershun Pan ◽  
Zhen Chen
Author(s):  
C. K. M. Lee ◽  
Yi Cao ◽  
Kam Hung Ng

Maintenance aims to reduce and eliminate the number of failures occurred during production as any breakdown of machine or equipment may lead to disruption for the supply chain. Maintenance policy is set to provide the guidance for selecting the most cost-effective maintenance approach and system to achieve operational safety. For example, predictive maintenance is most recommended for crucial components whose failure will cause severe function loss and safety risk. Recent utilization of big data and related techniques in predictive maintenance greatly improves the transparency for system health condition and boosts the speed and accuracy in the maintenance decision making. In this chapter, a Maintenance Policies Management framework under Big Data Platform is designed and the process of maintenance decision support system is simulated for a sensor-monitored semiconductor manufacturing plant. Artificial Intelligence is applied to classify the likely failure patterns and estimate the machine condition for the faulty component.


Web Services ◽  
2019 ◽  
pp. 1646-1665
Author(s):  
C. K. M. Lee ◽  
Yi Cao ◽  
Kam Hung Ng

Maintenance aims to reduce and eliminate the number of failures occurred during production as any breakdown of machine or equipment may lead to disruption for the supply chain. Maintenance policy is set to provide the guidance for selecting the most cost-effective maintenance approach and system to achieve operational safety. For example, predictive maintenance is most recommended for crucial components whose failure will cause severe function loss and safety risk. Recent utilization of big data and related techniques in predictive maintenance greatly improves the transparency for system health condition and boosts the speed and accuracy in the maintenance decision making. In this chapter, a Maintenance Policies Management framework under Big Data Platform is designed and the process of maintenance decision support system is simulated for a sensor-monitored semiconductor manufacturing plant. Artificial Intelligence is applied to classify the likely failure patterns and estimate the machine condition for the faulty component.


2011 ◽  
Vol 143-144 ◽  
pp. 901-906
Author(s):  
W.Z. Liao ◽  
Y. Wang

As an increasing number of manufacturers realize the importance of adopting new maintenance technologies to enable systems to achieve near-zero downtime, machinery prognostics which enables this paradigm shift from traditional fail-and-fix maintenance to a predict-and-prevent paradigm has arose interests from researchers. Machine's condition and degradation estimated by machinery prognostics approach can be used to support predictive maintenance policy. This paper develops a novel data-driven machine prognostics approach to assess machine's health condition and predict machine degradation. With this prognostics information, a predictive maintenance model is constructed to decide machine's maintenance threshold and predictive maintenance cycles number. Through a case study, this predictive maintenance model is verified, and the computational results show that this proposed model is efficient and practical.


Author(s):  
Youssef Maher ◽  
Boujemaa Danouj

Prognosis Health Monitoring (PHM) plays an increasingly important role in the management of machines and manufactured products in today’s industry, and deep learning plays an important part by establishing the optimal predictive maintenance policy. However, traditional learning methods such as unsupervised and supervised learning with standard architectures face numerous problems when exploiting existing data. Therefore, in this essay, we review the significant improvements in deep learning made by researchers over the last 3 years in solving these difficulties. We note that researchers are striving to achieve optimal performance in estimating the remaining useful life (RUL) of machine health by optimizing each step from data to predictive diagnostics. Specifically, we outline the challenges at each level with the type of improvement that has been made, and we feel that this is an opportunity to try to select a state-of-the-art architecture that incorporates these changes so each researcher can compare with his or her model. In addition, post-RUL reasoning and the use of distributed computing with cloud technology is presented, which will potentially improve the classification accuracy in maintenance activities. Deep learning will undoubtedly prove to have a major impact in upgrading companies at the lowest cost in the new industrial revolution, Industry 4.0.


2017 ◽  
Vol 30 (3) ◽  
pp. 1242-1257 ◽  
Author(s):  
Yiwei WANG ◽  
Christian GOGU ◽  
Nicolas BINAUD ◽  
Christian BES ◽  
Raphael T. HAFTKA ◽  
...  

2019 ◽  
Vol 10 (4) ◽  
pp. 1993-2004
Author(s):  
Parth Pradhan ◽  
Shalinee Kishore ◽  
Boris Defourny

2010 ◽  
Vol 2010 ◽  
pp. 1-12
Author(s):  
G. R. Rameshkumar ◽  
B. V. A. Rao ◽  
K. P. Ramachandran

Mechanical malfunctions such as, rotor unbalance and shaft misalignment are the most common causes of vibration in rotating machineries. Vibration is the most widely used parameter to monitor and asses the machine health condition. In this work, the Coast Down Time (CDT), which is an indicator of faults, is used to assess the condition of the rotating machine as a condition monitoring parameter. CDT is the total time taken by the system to dissipate the momentum acquired during sustained operation. Extensive experiments were conducted on Forward Curved Centrifugal Blower Test Rig at selected cutoff speeds for several combinations of combined horizontal and vertical parallel misalignment, combined parallel and angular misalignment, as well as for various unbalance conditions. As mechanical faults increase, a drastic decrease in CDT is found and this is represented as CDT reduction percentage. A specific correlation between the CDT reduction percentage, level of mechanical faults, and rotational cutoff speeds is observed. The results are analyzed and compared with vibration analysis for potential use of CDT as one of the condition monitoring parameter.


Sign in / Sign up

Export Citation Format

Share Document