Simulation and Verification of the Body-in-White Finite Element Model Based on Static Stiffness

Author(s):  
Hengyi Ji ◽  
Jingming Zhang ◽  
Xiaoxiao Yan
2011 ◽  
Vol 354-355 ◽  
pp. 454-457
Author(s):  
Yuan Wang ◽  
Li Xu ◽  
Xi Liang Dai ◽  
Sheng Hui Peng

In this paper, the finite element model of some car’s body-in-white is established in Hypermesh. The model analysis is executed based on the element model in ANSYS. Through the model analysis the dynamic parameters of the body-in-white are obtained. At the same time,the modal test of a real car body is implemented. The reliability of the finite element model is validated based on the modal test. The results show that the stiffness of the body-in-white is great enough and it can provide optimal design for future designers.


Author(s):  
Simone Vizzini ◽  
Magnus Olsson ◽  
Alessandro Scattina

In this work the dynamic substructuring approach was applied to a noise, vibration and harshness problem within the automotive engineering field. In particular, a noise, vibration and harshness analysis was carried out on the body-in-white structure of a passenger car. The work focuses on the theory of component mode synthesis. Two component mode synthesis reduction methods, namely the Craig–Bampton method and the Craig–Chang method, were applied to the body-in-white structure of the Volvo V40. The influences of various parameters were investigated. In particular, the effect of the reduction basis on the response accuracy and on the reduction time was studied. Moreover, the effects of the connection properties between different parts of the model were examined. The simulation times of the reduced models and of the full finite element model were compared. The results showed that the Craig–Chang method performs better when the modes are retained for up to one and a half times the maximum frequency response studied. Additionally, the Craig–Chang method gives a very accurate representation of the system dynamics even when connections with a low stiffness are used. Finally, it is possible to reduce the simulation time by up to 90% if component mode synthesis methods are used instead of the full finite element model.


Author(s):  
Mohammad Fard ◽  
Jianchun Yao ◽  
Richard Taube ◽  
John Laurence Davy

Although the concept modeling method has already been proposed in the literature, there is still very limited knowledge about the validation and the application of this method for vehicle body design. This paper substantially increases this limited knowledge by developing a concept model for predicting and optimizing the structural dynamics of a vehicle body-in-white and validating this concept model against a detailed finite element model. The geometry and parameters of the concept model are extracted from its detailed finite element model. The major members and panels of the detailed finite element model are replaced by their equivalent beam and shell elements models. The joints of the concept model are represented by stiffness and mass matrices extracted from the detailed finite element model using the Guyan Reduction Method. The developed concept model is validated by comparing its structural dynamics, including the resonant frequencies and the vibration mode shapes, with the original detailed finite element model and the experimental results. The simplicity and small size of the concept model enable it to easily enhance the structural dynamics of the body-in-white by optimizing the cross-sections of the load-carrying members of the structure. The optimization in this case increased the resonant frequencies of the body-in-white while reducing the total mass by about 6 kg. The results prove that the concept modeling method can significantly enhance the body-in-white structural dynamics by reducing the complexity of the model and allowing the focus for the optimization to be on the main members of the structure at the development stage when the final design parameters are not well known and have not been fixed.


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