Development of a Design Sensitivity Analysis Technique for Explicit Finite Element Software With Applications in Crashworthiness

Author(s):  
Douglas W. Stillman

Abstract Design Sensitivity Analysis (DSA) is a widely used technique in many areas of finite element analysis, but one that hasn’t yet become available for industrial problems in crashworthiness and automotive safety. In the following effort, an implementation of DSA in the automotive safety simulation program, Radioss, is described. Radioss is a non-linear structures program using an explicit time integration method. A full set of DSA equations are developed and integrated into Radioss so that the design sensitivities can be computed directly and accurately as a result of a single crashworthiness simulation. Some validation results are included. The resulting methodology promises to be an extremely useful tool for engineers involved in the design of safety and crashworthiness of automobiles.

1997 ◽  
Vol 119 (2) ◽  
pp. 173-179 ◽  
Author(s):  
K. K. Choi ◽  
I. Shim ◽  
S. Wang

A continuum design sensitivity analysis (DSA) method for dynamic frequency responses of structural-acoustic systems is developed using the adjoint variable and direct differentiation methods. A variational approach with a non-self-adjoint operator for complex variables is used to retain the continuum elasticity formulation throughout derivation of design sensitivity results. It is shown that the adjoint variable method is applicable to the variational equation with the non-self-adjoint operator. Sizing design variables such as the thickness and cross-sectional area of structural components are considered for the design sensitivity analysis. A numerical implementation method of continuum DSA results is developed by postprocessing analysis results from established finite element analysis (FEA) codes to obtain the design sensitivity of noise and vibration performance measures of the structural-acoustic systems. The numerical DSA method presented in this paper is limited to FEA and boundary element analysis (BEA) is not considered. A numerical method is developed to compute design sensitivity of direct and modal frequency FEA results. For the modal frequency FEA method, the numerical DSA method provides design sensitivity very efficiently without requiring design sensitivities of eigenvectors. The numerical method has been tested using passenger vehicle problems. Accurate design sensitivity results are obtained for analysis results obtained from established FEA codes.


2012 ◽  
Vol 430-432 ◽  
pp. 1056-1059
Author(s):  
Xiao Gang Qiu ◽  
Hao Huang

The dynamic explicit finite element software DYNAFORM was used to simulate the real and equivalent drawbead model. Analyzed the influence of the blank hold force (BHF) and virtual velocity on blank’s deformation behavior after passing through drawbead, compared the results of the FE simulation. The simulation results were confirmed by experiments. The study shows that the equivalent drawbead model can’t simulate the blank’s behavior precisely when it passing the real drawbeads, the effect of BHF on real drawbead model is larger than equal drawbead model; the proper range of virtual velocity was obtained at the same time.


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