Minimum-Time Cornering for Manufacturing Machines Using Optimal Control

When traversing sharp corners, manufacturing machines are forced to tradeoff speed and accuracy. The most common way of reducing this tradeoff is to smooth the sharp corner using a pre-specified curve (e.g., a circular arc or spline). However, pre-specified curves cannot guarantee optimal performance. This paper presents a preliminary investigation into the potential of using methods from optimal control to minimize this tradeoff. First, a useful simplification is made to the exact cornering problem to make it tractable. Dynamic programming is then used to determine the best free-form curve that minimizes corner traversal time while adhering to path tolerance and machine kinematic constraints. Significant improvements in cornering time are demonstrated compared to two methods that use pre-specified curves. However, dynamic programming is found to be too computationally costly, thus impractical. Less computationally intensive techniques in optimal control are considered for future work.