Test Results of a Combined Storage System for Parabolic Trough Power Plants With Direct Steam Generation

Author(s):  
Doerte Laing ◽  
Martin Eickhoff ◽  
Michael Fiß ◽  
Matthias Hempel ◽  
Mirko Meyer-Gru¨nefeldt ◽  
...  

For future parabolic trough plants direct steam generation in the absorber pipes is a promising option for reducing the costs of solar thermal energy. These new solar thermal power plants require innovative storage concepts, where the two phase heat transfer fluid poses a major challenge. A three-part storage system is proposed for the two phase fluid water/steam. Concrete storage is used for the process steps involving transfer of sensible heat — i.e. preheating of water and superheating of steam — while for the two-phase evaporation a phase change material (PCM) storage will be deployed. This technology is currently developed by DLR and Ed. Zu¨blin AG within the project ITES, funded partly by the German Ministry for the Environment, Nature Conservation and Nuclear Safety. A combined storage solution with a 22 m3 concrete storage test module for superheating of steam and a 8.5 m3 PCM-storage for evaporation of water was build in 2009 in a direct steam test loop, set up at the power plant Litoral of Endesa in Carboneras, Spain. This high temperature storage system has a total capacity of approx. 1000 kWh and it will be the first demonstration of such a combined storage system for the two phase heat transfer fluid water/steam. Commissioning was completed in 2010, implying first heating-up of the concrete storage to expel the excess water in the concrete, first heating-up of the PCM storage including final filling of the storage with salt. Cycling tests for each storage unit separately are in progress. Combined testing will start in 2011. Results on the commissioning and testing will be reported in the paper.

2010 ◽  
Vol 132 (2) ◽  
Author(s):  
Doerte Laing ◽  
Thomas Bauer ◽  
Dorothea Lehmann ◽  
Carsten Bahl

For future parabolic trough plants direct steam generation in the absorber pipes is a promising option for reducing the costs of solar thermal power generation. These new solar thermal power plants require innovative storage concepts, where the two-phase heat transfer fluid poses a major challenge. A three-part storage system is proposed where a phase change material (PCM) storage will be deployed for the two-phase evaporation, while concrete storage will be used for storing sensible heat, i.e., for preheating of water and superheating of steam. A pinch analysis helps to recognize interface constraints imposed by the solar field and the power block and describes a way to dimension the latent and sensible components. Laboratory test results of a PCM test module with ∼140 kgNaNO3, applying the sandwich concept for enhancement of heat transfer, are presented, proving the expected capacity and power density. The concrete storage material for sensible heat was improved to allow the operation up to 500°C for direct steam generation. A storage system with a total storage capacity of ∼1 MWh is described, combining a PCM module and a concrete module, which will be tested in 2009 under real steam conditions around 100 bars.


Author(s):  
Doerte Laing ◽  
Thomas Bauer ◽  
Dorothea Lehmann ◽  
Carsten Bahl

For future parabolic trough plants direct steam generation in the absorber pipes is a promising option for reducing the costs of solar thermal power generation. These new solar thermal power plants require innovative storage concepts, where the two phase heat transfer fluid poses a major challenge. A three-part storage system is proposed where a phase change material (PCM) storage will be deployed for the two-phase evaporation, while concrete storage will be used for storing sensible heat, i.e. for preheating of water and superheating of steam. A pinch analysis helps to recognize interface constraints imposed by the solar field and the power block and describes a way to dimension the latent and sensible components. Laboratory test results of a PCM test module with approx. 140 kg NaNO3, applying the sandwich concept for enhancement of heat transfer, are presented, proving the expected capacity and power density. The concrete storage material for sensible heat was improved to allow the operation up to 500 °C for direct steam generation. A storage system with a total storage capacity of approx. 1 MWh is described, combining a PCM module and a concrete module, which will be tested in 2009 under real steam conditions around 100 bar.


Author(s):  
Doerte Laing ◽  
Markus Eck ◽  
Matthias Hempel ◽  
Wolf-Dieter Steinmann ◽  
Mirko Meyer-Grünefeldt ◽  
...  

For future parabolic trough plants direct steam generation in the receiver pipes is a promising option for reducing the costs of solar thermal energy [1]. These new solar thermal power plants require innovative storage concepts, where the two phase heat transfer fluid poses a major challenge [2]. For the regions where the heat transfer fluid is in a single phase (water or steam), sensible heat storage using molten salt [3] or concrete [4] as storage material can be applied. However, efficient energy storage in the two-phase evaporation/condensation region requires heat storage operation within a narrow temperature range. For this two phase region, a high performance PCM storage technology was developed and demonstrated by DLR. A test module using 14 tons of PCM with 700 kWh capacity was built in 2009 and commissioned in 2010 in a direct steam test loop, set up at the power plant Litoral of Endesa in Carboneras, Spain [5]. The PCM-storage uses Sodium nitrate as phase change material with a melting temperature of 305 °C. Cycle testing has started end of 2010. Cycling tests have proven the expected discharge capacity of approx. 700 kWh for the PCM-storage module. System operation in constant pressure mode and sliding pressure mode has been conducted for the PCM-storage. While in the constant pressure mode a peak performance of the storage of more than 700 kW could be demonstrated, in the sliding pressure mode a constant power output over almost the whole charge and discharge period could be provided. The paper discusses the test results and evaluation for different operation modes for the phase change storage for discharge operation. Charging of the phase change storage is always in a once-through mode. However, for discharge, the steam can be generated either in forced or natural circulation mode or in once-through mode, leading to very different effects for the two-phase flow and filling level inside the heat exchanger pipes in the storage. The effects for forced and natural circulation discharge will be analysed and described in the paper.


Author(s):  
Jan Fabian Feldhoff ◽  
Kai Schmitz ◽  
Markus Eck ◽  
Lars Schnatbaum-Laumann ◽  
Doerte Laing ◽  
...  

Parabolic trough power plants are currently the most commercially applied systems for CSP power generation. To improve their cost-effectiveness, one focus of industry and research is the development of processes with other heat transfer fluids than the currently used synthetic oil. One option is the utilization of water/steam in the solar field, the so-called direct steam generation (DSG). Several previous studies promoted the economic potential of DSG technology [1–3]. Analyses’ results showed that live steam parameters of up to 500°C and 120 bars are most promising and could lead to a reduction of the levelized electricity cost (LEC) of about 11% [4]. However, all of these studies only considered plants without thermal energy storage (TES). Therefore, a system analysis including integrated TES was performed by Flagsol GmbH and DLR together with Solar Millennium AG, Schott CSP GmbH and Senior Bergho¨fer GmbH, all Germany. Two types of plants are analyzed and compared in detail: a power plant with synthetic oil and a DSG power plant. The design of the synthetic oil plant is very similar to the Spanish Andasol plants [5] and includes a molten salt two-tank storage system. The DSG plant has main steam parameters of 500 °C and 112 bars and uses phase change material (PCM) for the latent and molten salt for the sensible part of the TES system. To enable comparability, both plants share the same gross electric turbine capacity of 100 MWel, the same TES capacity of nine hours of full load equivalent and the same solar multiple of the collector field of about two. This paper describes and compares both plants’ design, performance and investment. Based on these results, the LEC are calculated and the DSG plant’s potential is evaluated. One key finding is that with currently proposed DSG storage costs, the LEC of a DSG plant could be higher than those of a synthetic oil plant. When considering a plant without TES on the other hand, the DSG system could reduce the LEC. This underlines the large influence of TES and the still needed effort in the development of a commercial storage system for DSG.


1996 ◽  
Vol 118 (1) ◽  
pp. 9-14 ◽  
Author(s):  
F. Lippke

Direct steam generation (DSG) in parabolic troughs was first studied in the early 1980s by Murphy (1982) and Pederson (1982). Intensive research on DSG then started in 1988, when Luz identified this technology as the desired system for a future generation of its power plants. These R&D activities were not terminated on Luz’s demise in 1991, but have been continued by several institutes and companies in Europe as well as in Israel (Dagan et al., 1991, Mu¨ller et al., 1992a, b, 1993, 1994). This paper concerns the dynamic reaction of the water-steam flow. In order to investigate this, a numerical simulation program was developed at the ZSW. The numerical approach, its verification, and results of an extended study concerning the reaction and the control (ability) of a once-through DSG system at different weather conditions are presented.


2020 ◽  
Author(s):  
Clément Beust ◽  
Erwin Franquet ◽  
Jean-Pierre Bédécarrats ◽  
Pierre Garcia ◽  
Jérôme Pouvreau ◽  
...  

Author(s):  
A. Giostri ◽  
M. Binotti ◽  
P. Silva ◽  
E. Macchi ◽  
G. Manzolini

Parabolic trough can be considered the state of the art for solar thermal power plants thanks to the almost 30 years experience gained in SEGS and, recently, Nevada Solar One plants in US and Andasol plants in Spain. One of the major issues that limits the wide diffusion of this technology is the high investment cost of the solar field and, particularly, of the solar collector. For this reason, since several years research activity has been trying to develop new solutions with the aim of cost reduction. This work compares commercial Fresnel technology with conventional parabolic trough plant based on synthetic oil as heat transfer fluid at nominal conditions and evaluates yearly average performances. In both technologies, no thermal storage system is considered. In addition, for Fresnel, a Direct Steam Generation (DSG) case is investigated. Performances are calculated by a commercial code, Thermoflex®, with dedicated component to evaluate solar plant. Results will show that, at nominal conditions, Fresnel technology have an optical efficiency of 67% which is lower than 75% of parabolic trough. Calculated net electric efficiency is about 19.25%, while parabolic trough technology achieves 23.6%. In off-design conditions, the gap between Fresnel and parabolic trough increases because the former is significantly affected by high radiation incident angles. The calculated sun-to-electric annual average efficiency for Fresnel plant is 10.2%, consequence of the average optical efficiency of 38.8%, while parabolic trough achieve an overall efficiency of 16%, with an optical one of 52.7%. An additional case with Fresnel collector and synthetic oil outlines differences among investigated cases. Finally, because part of performance difference between PT and Fresnel is simple due to different definitions, additional indexes are introduced in order to make a consistent comparison.


2002 ◽  
Vol 124 (2) ◽  
pp. 126-133 ◽  
Author(s):  
Eduardo Zarza ◽  
Loreto Valenzuela ◽  
Javier Leo´n ◽  
H.-Dieter Weyers ◽  
Martin Eickhoff ◽  
...  

The DISS (DIrect Solar Steam) project is a complete R+TD program aimed at developing a new generation of solar thermal power plants with direct steam generation (DSG) in the absorber tubes of parabolic trough collectors. During the first phase of the project (1996-1998), a life-size test facility was implemented at the Plataforma Solar de Almerı´a (PSA) to investigate the basic DSG processes under real solar conditions and evaluate the unanswered technical questions concerning this new technology. This paper updates DISS project status and explains O&M-related experience (e.g., main problems faced and solutions applied) with the PSA DISS test facility since January 1999.


2005 ◽  
Vol 127 (3) ◽  
pp. 371-380 ◽  
Author(s):  
M. Eck ◽  
W.-D. Steinmann

The direct steam generation (DSG) is an attractive option regarding the economic improvement of parabolic trough technology for solar thermal electricity generation in the multi megawatt range. According to Price, H., Lu¨pfert, E., Kearney, D., Zarza, E., Cohen, G., Gee, R. Mahoney, R., 2002, “Advances in Parabolic Trough Solar Power Technology,” J. Sol. Energy Eng., 124 and Zarza, E., 2002, DISS Phase II-Final Project Report, EU Project No. JOR3-CT 980277 a 10% reduction of the LEC is expected compared to conventional SEGS like parabolic trough power plants. The European DISS project has proven the feasibility of the DSG process under real solar conditions at pressures up to 100 bar and temperatures up to 400°C in more than 4000 operation hours (Eck, M., Zarza, E., Eickhoff, M., Rheinla¨nder, J., Valenzuela, L., 2003, “Applied Research Concerning the Direct Steam Generation in Parabolic Troughs,” Solar Energy 74, pp. 341–351). In a next step the detailed engineering for a precommercial DSG solar thermal power plant will be performed. This detailed engineering of the collector field requires the consideration of the occurring thermohydraulic phenomena and their influence on the stability of the absorber tubes.


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