Fatigue Strength Assessment for High Strength Steel Welded Joints

Author(s):  
Ho Jung Kim ◽  
Sung Won Kang ◽  
Jae Myung Lee ◽  
Myung Hyun Kim

The aim of the present paper is to investigate and to compare the fatigue characteristics of butt welded joints made of high strength steel with tensile strength 700MPa. The influence of different back plate materials and the groove shapes of copper backing are investigated. Various backing methods have been used in the steel construction industries, but steel backing, which is the most frequently used, sometimes is not capable of providing sufficient fatigue strengths for welded joint, particularly for high strength steel. Therefore, alternative backing methods have been investigated in order to improve the fatigue strength by employing ceramic backing, CMT (Cold Metal Transfer) [1] and copper backing. The main objective of the work is to estimate the fatigue test results for improving fatigue strength by comparing different backing materials and groove shapes. A series of fatigue tests with different types of backings has been carried out to obtain the fatigue life of butt welded joints. It was observed that the fatigue behavior of welded joints can be substantially improved by changing back bead shapes. The result has shown that the back bead shape of copper backing is better than others except for that of CMT, accompanied by improved fatigue strength.

Author(s):  
M H Kim ◽  
H J Kim ◽  
J H Han ◽  
J M Lee ◽  
Y D Kim ◽  
...  

The purpose of this study is to investigate the fatigue strength of butt-welded joints with special attention paid to employing different kinds of backing plates. The effect of the under-matched weld was also considered. Four different cases of backing scenarios for butt-welded specimens such as steel backing, ceramic backing, CMT (no backing by cold metal transfer) and UM (under-matched welded specimen) were investigated. A series of fatigue tests was performed to compare the fatigue strength of butt-welded joints with respect to different backing scenarios. Effective notch stress was used for the interpretation of fatigue strength of butt-welded specimens with backing plates based on finite element analyses for calculating fatigue notch factors. When results were presented from the effective notch stress, all backing scenarios considered in this study exhibited the fatigue strengths corresponding to the FAT 225 curve. From the experimental results of this study, it was determined that the fatigue strengths of butt-welded joints were found to be in the order of CMT, ceramic backing, UM, and steel backing. No significant decrease in fatigue strength, however, was observed when backing plates were steel backing and ceramic backing types.


1977 ◽  
Vol 1977 (142) ◽  
pp. 236-244
Author(s):  
Kinichi Nagai ◽  
Mitsumasa Iwata ◽  
Kenhichiro Kurihara ◽  
Junkichi Yagi ◽  
Yasumitsu Tomita

2011 ◽  
Vol 462-463 ◽  
pp. 94-99
Author(s):  
Keiichiro Tohgo ◽  
Tomoya Ohguma ◽  
Yoshinobu Shimamura ◽  
Yoshifumi Ojima

In this paper, fatigue tests and finite element analyses are carried out on spot welded joints of mild steel (270MPa class) and ultra-high strength steel (980MPa class) in order to investigate the influence of strength level of base steels on fatigue strength and fracture morphology of spot welded joints. From the fatigue tests the following results are obtained: (1) Fatigue limit of spot welded joints is almost the same in both steels. (2) Fatigue fracture morphology of spot welded joints depends on the load level in the ultra-high strength steel, but not in the mild steel. From discussion based on the finite element analyses the following results are obtained: (3) The fatigue limit of spot welded joints can be predicted by stress intensity factors for a nugget edge, fracture criterion for a mixed mode crack and threshold value for fatigue crack growth in base steel. (4) Plastic deformation around a nugget in spot welded joints strongly affects the fatigue fracture morphology.


1996 ◽  
pp. 133-140 ◽  
Author(s):  
Kazuo Tateishi ◽  
Kab-Soo Kyung ◽  
Fumitaka Machida ◽  
Chitoshi Miki

2007 ◽  
Vol 353-358 ◽  
pp. 227-230 ◽  
Author(s):  
Nu Yan ◽  
Qing Yuan Wang ◽  
Q. Chen ◽  
J.J. Sun

In order to investigate the influence of loading frequency on the fatigue behaviors of the high strength steel, ultrasonic fatigue tests were carried out for a high-carbon-chromium steel and the results were compared with those of fatigue tests using conventional rotary bending fatigue test machine with a frequency of 52.5Hz. The different of fatigue strength at ultrasonic frequency level and conventional frequency level is very small and the S-N curve obtained from 20 kHz or 52.5 Hz shows the step-wise shape. The fatigue crack occurred from inclusions on the subsurface site in the long life regime and the typical surface fracture occurred in the short life one though the loading frequency level is different. It is indicated that ultrasonic fatigue method is an effective method to investigate the fatigue properties in super-long life region.


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